IP Library Granted Patent US 7,875,390
Granted Patent B2
US 7,875,390 · App. 11/600,872 · Granted Jan 25, 2011

Alkaline battery and method for producing the same

Assignee: Panasonic Corporation
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Quick Facts
Patent No.
US 7,875,390
App. No.
11/600,872
Granted
Jan 25, 2011
Kind
B2
Abstract

The storage characteristics of an alkaline battery are improved by suppressing the production of hydrogen gas during storage. The alkaline battery includes a positive electrode, a negative electrode, and a conductive member in contact with the negative electrode. The negative electrode includes a zinc-containing negative electrode active material and an alkaline electrolyte, and the alkaline electrolyte includes a potassium hydroxide aqueous solution. The negative electrode active material, the alkaline electrolyte, and a contact surface of the conductive member with the negative electrode include the same metal element M, and the metal element M is a metal element other than zinc.

Claims (33)

1. An alkaline battery comprising a positive electrode, a negative electrode, and a conductive member,

wherein said negative electrode comprises a zinc-containing negative electrode active material and an alkaline electrolyte,

said alkaline electrolyte comprises a potassium hydroxide aqueous solution,

said conductive member has a surface layer in contact with said negative electrode,

said negative electrode active material, said alkaline electrolyte, and said surface layer all comprise the same metal element M, and M is copper or tin,

said negative electrode active material comprises an alloy containing said metal element M and zinc, and

said surface layer consists of said metal element M.

2. The alkaline battery in accordance with claim 1 , wherein said alkaline electrolyte comprises a potassium hydroxide aqueous solution and a solute dissolved in said potassium hydroxide aqueous solution, and said solute comprises a zinc compound and a compound containing said metal element M.

3. The alkaline battery in accordance with claim 1 , wherein the contact surface of said conductive member with said negative electrode is plated with said metal element M.

4. The alkaline battery in accordance with claim 1 , wherein the content of said metal element M in said alkaline electrolyte is 0.0016 to 0.079% by weight.

5. The alkaline battery in accordance with claim 1 , wherein the content of said metal element M in said negative electrode active material is 0.0015 to 0.06% by weight.

6. The alkaline battery in accordance with claim 2 , wherein said solute further comprises a lithium compound, and the content of said lithium compound in said alkaline electrolyte is 0.01 to 2% by weight.

7. An alkaline dry battery comprising: a positive electrode case; a cylindrical positive electrode contained in said positive electrode case, said positive electrode containing manganese dioxide and having a hollow; a negative electrode filled in said hollow; and a negative electrode current collector inserted in said negative electrode,

wherein said negative electrode comprises a zinc-containing negative electrode active material and an alkaline electrolyte,

said alkaline electrolyte comprises a potassium hydroxide aqueous solution,

said negative electrode current collector has a surface layer in contact with said negative electrode,

said negative electrode active material, said alkaline electrolyte, and said surface layer all comprise the same metal element M, and M is copper or tin,

said negative electrode active material comprises an alloy containing said metal element M and zinc, and

said surface layer consists of said metal element M.

8. An air zinc battery comprising: a negative electrode case; a negative electrode contained in said negative electrode case; and an air electrode opposing said negative electrode,

wherein said negative electrode comprises a zinc-containing negative electrode active material and an alkaline electrolyte,

said alkaline electrolyte comprises a potassium hydroxide aqueous solution,

said negative electrode case has a surface layer in contact with said negative electrode,

said negative electrode active material, said alkaline electrolyte, and said surface layer all comprise the same metal element M, and M is copper or tin,

said negative electrode active material comprises an alloy containing said metal element M and zinc, and

said surface layer consists of said metal element M.

9. A method for producing an alkaline battery comprising the steps of:

preparing an alkaline electrolyte that comprises a potassium hydroxide aqueous solution;

preparing a negative electrode material mixture that comprises a gelling agent and a negative electrode active material, said negative electrode active material comprising an alloy containing zinc and a metal element M, and M is copper or tin;

mixing said alkaline electrolyte with said negative electrode material mixture to obtain a gelled negative electrode; and

bringing a surface layer consisting of said metal element M of a conductive member into contact with said negative electrode,

wherein said step of preparing the alkaline electrolyte comprises a step of mixing a potassium hydroxide aqueous solution with a solute to dissolve said solute, and said solute comprises a zinc compound and a compound containing said metal element M.

10. The method for producing an alkaline battery in accordance with claim 9 , wherein said solute further comprises a lithium compound.

Assignments (2)
CHANGE OF NAME Recorded Nov 24, 2008
From: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 021897/0689 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2007
From: TAKAMURA, KOSHI; SHIMAMURA, HARUNARI
To: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
Reel/Frame 019110/0680 →
Priority Claims (1)
JP 2005-336549 · Nov 22, 2005 · national
Continuity (1)
Related Publication 20070117023A1 · May 24, 2007