IP Library Patent Application 11609051
Patent Application
App. No. 11/609,051

METAL OXIDE NANOPARTICLES, METHODS OF MAKING, AND METHODS OF USE

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Patent No.
US None
App. No.
11/609,051
Abstract

Disclosed is a method of preparing treated metal oxide nanoparticles from sols prepared from metal alkoxides and organosilanes. The treated nanoparticles are useful high refractive index additives in the manufacture of optical articles.

Claims (55)

1 . A polymerizable composition, comprising:

a polymerizable compound, wherein the polymerizable compound is a monomer or oligomer comprising a functional group capable of undergoing radical, cationic, anionic, thermal, or photochemical polymerization; and

treated titanium oxide nanoparticles;

wherein the treated titanium oxide nanoparticles are prepared by hydrolyzing metal alkoxide with an acidic alcohol solution to form a first sol, wherein the acidic alcohol solution comprises an alkyl alcohol, water, and an acid;

treating the first sol with an organosilane to form a second sol; and

treating the second sol with an organic base in an amount of about 0.1:1 to about 0.9:1 molar ratio of organic base to acid to form a third sol comprising treated titanium oxide nanoparticles; and

wherein the polymerizable composition is prepared by combining the polymerizable compound with the third sol to form a mixture; and removing solvent from the mixture to form a polymerizable composition.

2 . The polymerizable composition of claim 1 , wherein the metal is titanium, cerium, zirconium, or tin; and the alkoxide is a linear or branched C 1 -C 12 alkoxide.

3 . The polymerizable composition of claim 1 , wherein the acid is present in an amount of about 0.1:1 to about 2:1 molar ratio of acid to metal alkoxide.

4 . The polymerizable composition of claim 1 , wherein the water is present in an amount of about 0.1:1 to about 5:1 molar ratio of water to metal alkoxide.

5 . The polymerizable composition of claim 1 , wherein the organosilane is an alkoxyorganosilane, an aryloxyorganosilane, an arylalkoxyorganosilane, an arlyalkylalkoxyorganosilane, an alkylaminoorganosilane, or a combination comprising at least one of the foregoing organosilanes.

6 . The polymerizable composition of claim 1 , wherein the organosilane lacks groups reactive with a polymerizable compound.

7 . The polymerizable composition of claim 1 , wherein the organosilane is in an amount of about 1:1 to about 1:10 molar ratio of metal alkoxide to organosilane.

8 . The polymerizable composition of claim 1 , the organic base is a linear or branched chain C 1 -C 12 alkylamine.

9 . The polymerizable composition of claim 1 , wherein the second sol is formed at a temperature of about 25° C. to about 100° C. for about 8 hours.

10 . The polymerizable composition of claim 1 , wherein the polymerizable composition further comprises an initiator.

11 . The polymerizable composition of claim 1 , wherein the polymerizable compound is a mono or polyfunctional (meth)acrylate.

12 . The polymerizable composition of claim 1 , wherein the polymerizable compound is a (meth)acrylate according to general structure (I)

wherein

R 1 is substituted or unsubstituted C 1 -C 12 alkyl, cycloalkyl, alkenyl, cycloalkenyl, or alkynyl; or substituted or unsubstituted C 6 -C 16 aryl, including phenyl, wherein the substitution independently includes fluorine, chlorine, bromine, iodine, C 1 -C 6 alkyl, C 1 -C 3 perhalogenated allyl, C 1 -C 6 alkoxy, hydroxy, C 1 -C 6 ketone, C 1 -C 6 ester, N,N—(C 1 -C 3 ) alkyl substituted amide, or a combination comprising at least one of the forgoing substituents, and wherein the C 6 -C 16 aryl group, when substituted, may be mono-, di-, tri-, tetra- or penta-substituted;

R 2 is substituted or unsubstituted C 1 -C 12 alkylene, cycloalkylene, alkenylene, cycloalkenylene, or alkynylene; or substituted or unsubstituted C 6 -C 16 arylene, including phenylene, wherein the substitution independently includes fluorine, chlorine, bromine, iodine, C 1 -C 6 alkyl, C 1 -C 3 perhalogenated allyl, C 1 -C 6 alkoxy, hydroxy, C 1 -C 6 ketone, C 1 -C 6 ester, N,N—(C 1 -C 3 ) allyl substituted amide, or a combination comprising at least one of the forgoing substituents, and wherein the C 6 -C 6 aryl group, when substituted, may be mono-, di-, tri-, or tetra-substituted;

R 3 is hydrogen, methyl, or ethyl;

X 1 and X 2 are each independently O, S, or NR 4 , wherein R 4 is hydrogen or R 1 ;

X 3 is O or S;

m is 0 or 1;

n is 0, 1, 2, or 3; and

p is 1, 2, 3, or 4.

13 . The polymerizable composition of claim 1 , wherein the polymerizable compound is a (meth)acrylate according to general structure (II)

wherein

R 5 is hydrogen or methyl;

X 4 is O, S, or NR 7 , wherein R 7 is hydrogen or C 1 -C 6 alkyl;

R 6 is substituted or unsubstituted C 1 -C 300 alkyl, aryl, alkaryl, arylalkyl, or heteroaryl, wherein the substitution independently includes fluorine, chlorine, bromine, iodine, C 1 -C 6 alkyl, C 1 -C 3 perhalogenated alkyl, hydroxy, C 1 -C 6 ketone, C 1 -C 6 ester, N,N—(C 1 -C 3 ) alkyl substituted amide, or a combination comprising at least one of the forgoing substituents; and

b is 2, 3, or 4.

14 . The polymerizable composition of claim 13 , wherein R 6 is a group according to according to general structure (III)

wherein

Q is —C(CH 3 ) 2 —, —CH 2 —, —C(O)—, —S(O)—, or —S(O) 2 —;

Y is C 1 -C 6 alkyl or hydroxy substituted C 1 -C 6 alkyl;

i is 1 to 10;

t is 0, 1, 2, 3, or 4; and

d is about 1 to about 3.

15 . The polymerizable composition of claim 1 , wherein the polymerizable compound is

a urethane (meth)acrylate or

a (meth)acrylate produced by the reaction of an acrylic or methacrylic acid with bisphenol-A diglycidyl ether; bisphenol-F diglycidyl ether; tetrabromo bisphenol-A diglycidyl ether; tetrabromo bisphenol-F diglycidyl ether; 1,3-bis-{4-[1-methyl-1-(4-oxiranylmethoxy-phenyl)-ethyl]-phenoxy}-propan-2-ol; 1,3-bis-{2,6-dibromo-4-[1-(3,5-dibromo-4-oxiranylmethoxy-phenyl)-1-methyl-ethyl]-phenoxy}-propan-2-ol; or a combination comprising at least one of the foregoing di-epoxides.

16 . An article prepared from curing the polymerizable composition of claim 1 .

17 . An optical article or light management film prepared from curing the polymerizable composition of claim 1 .

18 . The polymerizable composition of claim 1 , wherein the polymerizable composition exhibits a yellowness index of less than about 30 as measured by ASTM D1925 using a path length of 1 mm.

19 . A polymerizable composition, comprising:

a polymerizable compound; and

treated titanium oxide nanoparticles, wherein the treated titanium oxide nanoparticles are prepared by hydrolyzing titanium tetraalkoxide with an acidic alcohol solution to form a first sol, wherein the acidic alcohol solution comprises

an alkyl alcohol,

water in an amount of about 0.1:1 to about 5:1 molar ratio of water to titanium tetraalkoxide, and

an acid in an amount of about 0.1:1 to about 2:1 molar ratio of acid to titanium tetraalkoxide;

treating the first sol with an organosilane to form a second sol; and

treating the second sol with an organic base in an amount of about 0.1:1 to about 0.9:1 molar ratio of organic base to acid to form a third sol comprising treated titanium oxide nanoparticles.

20 . An article prepared from curing the polymerizable composition of claim 19 .

Assignments (2)
SECURITY AGREEMENT Recorded Aug 18, 2008
From: SABIC INNOVATIVE PLASTICS IP B.V.
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 021423/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 1, 2008
From: GENERAL ELECTRIC COMPANY
To: SABIC INNOVATIVE PLASTICS IP B.V.
Reel/Frame 020985/0551 →