System and method for zone heating and cooling
View Patent ↗An Electronically-Controlled Register vent (ECRV) that can be easily installed by a homeowner or general handyman is disclosed. The ECRV can be used to convert a non-zoned HVAC system into a zoned system. The ECRV can also be used in connection with a conventional zoned HVAC system to provide additional control and additional zones not provided by the conventional zoned HVAC system. In one embodiment, the ECRV is configured have a size and form-factor that conforms to a standard manually-controlled register vent. In one embodiment, a zone thermostat is configured to provide thermostat information to the ECRV. In one embodiment, the zone thermostat communicates with a central monitoring system that coordinates operation of the heating and cooling zones.
1. A system for zone temperature control comprising:
a first zone thermostat to measure a temperature of a first zone;
a second zone thermostat to measure a temperature of a second zone;
a first controlled register vent configured to vent air from a first duct into said first zone;
a second controlled register vent configured to vent air from a second duct into said second zone; and
a control system that computes a first vent opening amount for said first controlled register vent and a second vent opening amount for said second controlled register vent according to said temperature of said first zone, said temperature of said second zone, a setpoint temperature of said first zone, a setpoint temperature of said second zone, an available heating or cooling capacity, and a priority of said first zone relative to said second zone.
2. The system of claim 1 , said first controlled register vent comprising an airflow sensor.
3. The system of claim 1 , said first controlled register vent comprising a differential pressure sensor.
4. The system of claim 1 , said first controlled register vent comprising an air velocity sensor.
5. The system of claim 1 , said first controlled register vent comprising an auxiliary power source.
6. The system of claim 1 , said first controlled register vent comprising a humidity sensor.
7. The system of claim 1 , said first controlled register vent comprising a fan.
8. The system of claim 1 , wherein said first controlled register vent is configured to transmit sensor data to said control system according to a threshold test.
9. The system of claim 8 , wherein said threshold test comprises a high threshold level.
10. The system of claim 8 , wherein said threshold test comprises a low threshold level.
11. The system of claim 8 , wherein said threshold test comprises an inner threshold range.
12. The system of claim 8 , wherein said threshold test comprises an outer threshold range.
13. The system of claim 1 , wherein said first controlled register vent is configured to receive an instruction from said control system to change a status reporting interval.
14. The system of claim 1 , wherein said first controlled register vent is configured to receive an instruction from said control system to change a sensor data reporting interval.
15. The system of claim 1 , wherein said first zone thermostat is configured to report a temperature slope to said control system.
16. The system of claim 1 , wherein said first controlled register vent includes a mechanical actuator configured to change an opening of said register vent.
17. The system of claim 16 , wherein said actuator is provided to change an angle of one or more vanes.
18. The system of claim 16 , wherein said actuator is provided to change a position of a sliding member.
19. The system of claim 16 , wherein said actuator is configured to change a direction of one or more diverters.
20. The system of claim 1 , wherein said control system communicates with said first and second zone thermostats using wireless communication.
21. The system of claim 1 , wherein said control system communicates with said first and second zone thermostats and said first and second controlled register vent using wireless communication.
22. The system of claim 21 , wherein said wireless communication comprises radio-frequency communication.
23. The system of claim 21 , wherein said wireless communication comprises frequency hopping.
24. The system of claim 21 , wherein said wireless communication comprises a 900 megahertz band.
25. The system of claim 1 , wherein said first controlled register vent comprises a visual indicator to indicate a low-power condition.
26. The system of claim 1 , wherein said control system uses a predictive model to compute said first vent opening amount and said second vent opening amount.
27. The system of claim 26 , wherein said predictive model is configured to reduce power consumption by said first controlled register vent and said second controlled register vent.
28. The system of claim 26 , wherein said predictive model is configured to reduce movement of a first actuator in said first controlled register vent.
29. The system of claim 26 , wherein said predictive model comprises a neural network.
30. The system of claim 1 , wherein said first controlled register vent includes a fan and wherein said first controlled register vent is responsive to instructions from said controller to provide power to said fan.
31. The system of claim 1 , wherein said first controlled register vent includes a fan and wherein said first controlled register vent is configured to use said fan as a generator.
32. The system of claim 1 , wherein said first zone thermostat is configured to report data to said control system in response to one or more instructions from said control system.
33. The system of claim 1 , wherein said first zone thermostat is configured to report data to said control system at regular intervals.
34. A method for zone temperature control comprising:
measuring a temperature of a first zone;
measuring a temperature of a second zone;
computing a first vent airflow amount for a first controlled register vent and a second vent airflow amount for a second controlled register vent according to said temperature of said first zone, said temperature of said second zone, a setpoint temperature of said first zone, a setpoint temperature of said second zone, an available heating or cooling capacity, and a priority of said first zone relative to said second zone;
sending a command to said first controlled register vent instructing said first controlled register vent to provide airflow according to said first airflow amount;
sending a command to said second controlled register vent instructing said second controlled register vent to allow airflow according to said second airflow amount
controlling said first controlled register vent according to said command to said first controlled register vent; and
controlling said second controlled register vent according to said command to said second controlled register vent.
35. The method of claim 34 , wherein said first controlled register vent measures airflow.
36. The method of claim 34 , wherein said first controlled register vent measures differential pressure.
37. The method of claim 34 , wherein said first controlled register vent measures air velocity.
38. The method of claim 34 , wherein said first controlled register vent draws power at least in part from an auxiliary power source.
39. The method of claim 34 , wherein said first controlled register vent measures humidity.
40. The method of claim 34 , wherein said first controlled register vent uses a fan to increase airflow.
41. The method of claim 34 , wherein said first controlled register vent transmits sensor data to said control system according to a threshold test.
42. The system of claim 41 , wherein said threshold test comprises a high threshold level.
43. The system of claim 41 , wherein said threshold test comprises a low threshold level.
44. The system of claim 41 , wherein said threshold test comprises an inner threshold range.
45. The system of claim 41 , wherein said threshold test comprises an outer threshold range.
46. The method of claim 34 , wherein said first controlled register vent changes a status reporting interval according to one or more received instructions.
47. The method of claim 34 , wherein said first controlled register vent changes a sensor data reporting interval according to one or more received instructions.
48. The method of claim 34 , wherein said first zone thermostat reports a temperature slope to said control system.
49. The method of claim 34 , wherein said first controlled register vent controls airflow at least in part by using a mechanical actuator to change an opening of said register vent.
50. The method of claim 49 , wherein said actuator controls an angle of one or more vanes.
51. The method of claim 49 , wherein said actuator controls a position of one or more sliding members.
52. The method of claim 49 , wherein said actuator controls a direction of one or more diverters.
53. The method of claim 34 , wherein said control system communicates with said first and second zone thermostats using wireless communication.
54. The method of claim 34 , wherein said control system communicates with said first and second zone thermostats and said first and second controlled register vent using wireless communication.
55. The method of claim 54 , wherein said wireless communication comprises radio-frequency communication.
56. The method of claim 54 , wherein said wireless communication comprises frequency hopping.
57. The method of claim 54 , wherein said wireless communication comprises a 900 megahertz band.
58. The method of claim 34 , wherein said first controlled register vent uses a visual indicator to indicate a low-power condition.
59. The method of claim 34 , wherein said control system uses a predictive model to compute said first vent airflow amount and said second vent airflow amount.
60. The method of claim 59 , wherein said predictive model is configured to reduce power consumption by said first controlled register vent and said second controlled register vent.
61. The method of claim 59 , wherein said predictive model is configured to reduce movement of a first actuator in said first controlled register vent.
62. The method of claim 59 , wherein said predictive model comprises a neural network.
63. The method of claim 34 , wherein said first controlled register vent includes a fan and wherein said first controlled register vent is responsive to instructions from said controller to provide power to said fan.
64. The method of claim 34 , wherein said first controlled register vent includes a fan and wherein said first controlled register vent is configured to use said fan as a generator.
65. The method of claim 34 , wherein said first zone thermostat reports data to said control system in response to one or more instructions from said control system.
66. The method of claim 34 , wherein said first zone thermostat reports data to said control system at regular intervals.