Functional element, a component assembly consisting of a functional element and a sheet metal part and also a method for the attachment of the functional element to a sheet metal part
View Patent ↗A functional element having a functional portion, a generally tubular rivet portion and a ring-like sheet metal contact surface is characterized in that features of shape are provided at the rivet portion for co-movement of the sheet metal part during the formation of the rivet bead, in particular at the free end of the rivet portion and/or at the radially outer side of the rivet portion, at least in the region adjacent the free end of the rivet portion. A component assembly comprising a functional element and a sheet metal part as well as a method for the attachment of a functional element to the sheet metal part are also claimed.
1. A functional element ( 10 ′; 10 ″) having a functional portion ( 16 ; 17 ; 17 ′), a generally tubular rivet portion and a ring-like sheet metal contact surface ( 22 ; 22 ′; 22 ″; 22 ″, 22 ′″, 22 ″″),
wherein features of shape ( 70 ; 70 , 70 ′; 90 ; 90 , 70 ) are provided at a free end of the rivet portion ( 20 ) away from the sheet metal contact surface, the features of shape being adapted to ensure co-movement of a sheet metal part ( 14 ) during the formation of a rivet bead and being provided at at least one of the free end ( 59 ) of the rivet portion and the radially outer side of the rivet portion ( 20 ), in the region adjacent the free end ( 59 ) of the rivet portion ( 20 ), wherein recesses ( 28 ) providing security against rotation are located in the region of the transition from the rivet portion ( 20 ) into a ring-like contact surface ( 22 , 22 ′; 22 ″) and are axially aligned with said features of shape provided at the free end of the rivet portion.
2. The functional element in accordance with claim 1 , wherein at least one of the following features of shape ( 70 ; 70 , 70 ′; 90 ; 90 , 70 ) is provided:
a) axially extending ribs ( 70 ; 70 , 70 ′) at the rivet portion, which extend at least from a region adjacent the contact surface ( 22 ; 22 ′; 22 ″; 22 ″, 22 ′″, 22 ″″) up to immediately before the free end ( 59 ) of the rivet portion ( 20 ),
b) locally raised portions ( 70 ′; 90 ) at the free end ( 59 ) of the rivet portion ( 20 ).
3. The functional element in accordance with claim 1 ,
wherein the functional element is a self-piercing element ( 10 ′; 10 ″) and is designed at the free end ( 59 ) of the rivet portion ( 20 ) for the piercing of a sheet metal part.
4. A functional element in accordance with claim 2 , wherein the features a) and b) are present,
wherein the raised portions ( 70 ′, 90 ) at the free end ( 59 ) of the rivet portion ( 20 ) are axially aligned with the axially extending ribs ( 70 ).
5. The functional element in accordance with claim 2 , wherein the features a) and b) are present and the raised portions ( 70 ′) are formed at the free end ( 59 ) of the rivet portion ( 20 ) by the ends of the radially extending ribs ( 70 ) which run out at the free end ( 59 ).
6. The functional element in accordance with claim 2 ,
wherein the ribs ( 70 ) in accordance with feature a) have a rounded shape in cross-section.
7. The functional element in accordance with claim 2 ,
wherein on realizing the feature b) the local raised portions ( 90 ) are at least approximately circular in plan view.
8. The functional element in accordance with claim 7 ,
wherein the raised portions ( 90 ) are of convex shape.
9. The functional element in accordance with claim 2 ,
wherein at least one of the axially extending ribs ( 70 ) in accordance with feature a) and the raised portions ( 70 ′; 90 ) in accordance with feature b) are uniformly distributed around the central longitudinal axis ( 24 ) of the functional element ( 10 ′; 10 ″).
10. The functional element in accordance with claim 2 ,
wherein the number of ribs ( 70 ) and the number of the raised portions ( 70 ′; 90 ) lies between 3 and 24.
11. The functional element in accordance with claim 1 ,
wherein cut-outs ( 28 ) are provided in a head part ( 18 ; 18 ′; 18 ″) or a flange region of the functional element ( 10 ′; 10 ″), project at least partly radially into the ring-like contact surface ( 22 ; 22 ′; 22 ″; 22 ″, 22 ′″; 22 ″″) open in the direction radially outwardly and have their largest cross-sectional dimensions at the radially outer surface of the head part ( 18 ; 18 ′; 18 ″).
12. The functional element in accordance with claim 1 ,
wherein the ring-like contact surface ( 22 ; 22 ′; 22 ″; 22 ″, 22 ′″; 22 ″″) is a conical surface apart from any noses ( 26 ; 26 ′; 28 ; 28 , 28 ′, 28 ″) providing, security against rotation and any cut-outs 28 .
13. The functional element in accordance with claim 1 ,
wherein the ring-like contact surface has at least one ring-like region which lies on a radial plane perpendicular to the central longitudinal axis ( 24 ) of the functional element.
14. The functional element in accordance with claim 1 ,
wherein a ring-like groove is provided radially inside the ring-like region of the ring-like contact surface, which lies in a radial plane perpendicular to the central longitudinal axis, with the groove extending around the rivet portion ( 20 ).
15. The functional element in accordance with claim 14 ,
wherein the ring-like groove has at the radially outer side a surface which is obliquely set relative to the central longitudinal axis, i.e. the groove is at least approximately V-shaped in cross-section.
16. The functional element in accordance with claim 14 ,
wherein ribs providing security against rotation, which extend in the radial direction, are provided in the ring-like groove and partly or completely bridge the latter.
17. The functional element in accordance with claim 16 ,
wherein cut-outs 28 , which interrupt the radially outer side of the ring-like groove and the ring-like region of the contact surface, are provided between the ribs providing security against rotation.
18. The functional element in accordance with claim 1 ,
wherein it is a bolt element ( 10 ′) having a shaft part ( 16 ).
19. The functional element in accordance with claim 18 ,
wherein a head part ( 18 ; 18 ′) is provided, with the tubular rivet portion ( 40 ) being provided on the one side of the head part ( 18 , 18 ′) and the shaft part ( 16 ) being provided on the other side of the head part ( 18 , 18 ′) and with the ring-like contact surface ( 22 ; 22 ′; 22 ″) being provided at the side of the bolt element ( 10 ′) facing the rivet portion ( 20 ).
20. The functional element in accordance with claim 18 ,
wherein a head section having the ring-like contact surface is provided; in that the shaft part of the bolt element is arranged at the same side of the head part as the ring-like contact surface and projects away from the latter and in that the tubular rivet portion ( 20 ) is provided radially within the ring-like contact surface and radially outside of the shaft part.
21. The functional element in accordance with claim 1 ,
wherein it is a nut element ( 10 ″).
22. The functional element in accordance with claim 21 ,
wherein a head section having the ring-like contact surface is provided which merges into a tubular hollow shaft part projecting from the head portion at the side of the contact surface, with the shaft part being surrounded by the tubular rivet portion ( 20 ), with the free end ( 59 ) of the shaft part being further removed from the ring-like contact surface than the free end ( 59 ) of the rivet portion ( 20 ).
23. The functional element in accordance with claim 22 ,
wherein the free end ( 59 ) of the shaft part is designed for piercing of a sheet metal part.
24. A functional element in accordance with claim 23 ,
wherein a thread is provided in the head section and also in the region of the shaft part adjacent the head section.