IP Library Granted Patent US 7,841,196
Granted Patent B2
US 7,841,196 · App. 11/619,657 · Granted Nov 30, 2010

Variable-capacity air conditioner

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Quick Facts
Patent No.
US 7,841,196
App. No.
11/619,657
Granted
Nov 30, 2010
Kind
B2
Abstract

A variable-capacity air conditioner includes a compressor for compressing refrigerant, an indoor heat-exchanger coupled to the compressor, an outdoor heat-exchanger coupled to the compressor, a piping for coupling the compressor, the indoor heat-exchanger, and the outdoor heat-exchanger, a first capillary tube provided in the piping, a second capillary tube provided in the piping in series with the first capillary tube, a by-pass pipe connected in parallel to the second capillary tube, a valve for opening and closing the by-pass pipe, and a controller for controlling the compressor and the valve. The compressor is operable at a first capacity and a second capacity less than the first capacity to compress the refrigerant. The air conditioner prevents the compressor from overload and allows the refrigerant to circulating at an optimal flow amount rate through a refrigeration cycle.

Claims (97)

1. A variable-capacity air conditioner comprising:

a compressor operable at a first capacity and a second capacity less than the first capacity to compress a refrigerant;

an indoor heat-exchanger coupled to the compressor;

an outdoor heat-exchanger coupled to the compressor;

a piping for coupling the compressor, the indoor heat-exchanger, and the outdoor heat-exchanger;

a first capillary tube provided in the piping;

a second capillary tube provided in the piping, the second capillary tube being connected in series with the first capillary tube;

a by-pass pipe connected in parallel to the second capillary tube;

a valve for opening and closing the by-pass pipe;

a controller for controlling the compressor and the valve such that the variable-capacity air conditioner operates in three stages; and

a voltage detector for detecting a voltage applied to the compressor,

wherein

in a first stage, the controller is programmed to (1) open the valve independent of the detected voltage and (2) operate the compressor at the first capacity independent of the detected voltage, to provide a first flow rate of the refrigerant,

in a second stage, the controller is programmed to (1) open the valve when the detected voltage is lower than a predetermined value and (2) operate the compressor at the second capacity independent of the detected voltage, to provide a second flow rate of the refrigerant smaller than the first flow rate, and

in a third stage, the controller is programmed to (1) close the valve when the detected voltage is equal to or higher than the predetermined value and (2) operate the compressor at the second capacity independent of the detected voltage, to provide a third flow rate of the refrigerant smaller than the second flow rate.

2. The variable-capacity air conditioner of claim 1 , wherein the controller is operable to open the valve regardless of whether the compressor is operating at the first capacity or the second capacity when the compressor starts up.

3. The variable-capacity air conditioner of claim 1 , wherein the controller is operable to

continue to open the valve open for a predetermined period of time from a start-up operation of the compressor regardless of whether the compressor is operating at the first capacity or the second capacity,

open the valve when the compressor operates at the first capacity after a lapse of the predetermined period of time from the start-up, and

open the valve when the detected voltage is lower than the predetermined value while the compressor operates at the second capacity after a lapse of the predetermined period of time from the start-up, and

close the valve when the detected voltage is equal to or higher than the predetermined value while the compressor operates at the second capacity after a lapse of the predetermined period of time from the start-up.

4. A variable-capacity air conditioner comprising:

a compressor operable at a first capacity and a second capacity less than the first capacity to compress a refrigerant;

an indoor heat-exchanger coupled to the compressor;

an outdoor heat-exchanger coupled to the compressor;

a piping for coupling the compressor, the indoor heat-exchanger, and the outdoor heat-exchanger;

a first capillary tube provided in the piping;

a second capillary tube provided in the piping, the second capillary tube being connected in series with the first capillary tube;

a by-pass pipe connected in parallel to the second capillary tube;

a valve for opening and closing the by-pass pipe;

a controller for controlling the compressor and the valve such that the variable-capacity air conditioner operates in three stages; and

a current detector for detecting a current supplied to the compressor, wherein

in a first stage, the controller is programmed to (1) open the valve independent of the detected current and (2) operate the compressor at the first capacity independent of the detected current, to provide a first flow rate of the refrigerant,

in a second stage, the controller is programmed to (1) open the valve when the detected current is larger than a predetermined value and (2) operate the compressor at the second capacity independent of the detected current, to provide a second flow rate of the refrigerant smaller than the first flow rate, and

in a third stage, the controller is programmed to (1) close the valve when the detected current is equal to or less than the predetermined value and (2) operate the compressor at the second capacity independent of the detected current, to provide a third flow rate of the refrigerant smaller than the second flow rate.

5. A variable-capacity air conditioner comprising:

a compressor operable at a first capacity and a second capacity less than the first capacity to compress a refrigerant;

an indoor heat-exchanger coupled to the compressor;

an outdoor heat-exchanger coupled to the compressor:

a piping for coupling the compressor, the indoor heat-exchanger, and the outdoor heat-exchanger;

a first capillary tube provided in the piping;

a second capillary tube provided in the piping, the second capillary tube being connected in series with the first capillary tube;

a by-pass pipe connected in parallel to the second capillary tube;

a valve for opening and closing the by-pass pipe;

a controller for controlling the compressor and the valve such that the variable-capacity air conditioner operates in three stages; and

a temperature sensor for detecting a temperature of the refrigerant in the indoor heat-exchanger, wherein

in a first stage, the controller is programmed to (1) open the valve independent of the detected temperature and (2) operate the compressor at the first capacity independent of the detected temperature, to provide a first flow rate of the refrigerant,

in a second stage, the controller is programmed to (1) open the valve when the detected temperature is higher than a predetermined value and (2) operate the compressor at the second capacity independent of the detected temperature, to provide a second flow rate of refrigerant smaller than the first flow rate, and

in a third stage, the controller is programmed to (1) close the valve when the detected temperature is equal to or lower than the predetermined value and (2) operate the compressor at the second capacity independent of the detected temperature, to provide a third flow rate of the refrigerant smaller than the second flow rate.

6. A variable-capacity air conditioner comprising:

a compressor operable at a first capacity and a second capacity less than the first capacity to compress a refrigerant;

an indoor heat-exchanger coupled to the compressor;

an outdoor heat-exchanger coupled to the compressor:

a piping for coupling the compressor, the indoor heat-exchanger, and the outdoor heat-exchanger;

a first capillary tube provided in the piping;

a second capillary tube provided in the piping, the second capillary tube being connected in series with the first capillary tube;

a by-pass pipe connected in parallel to the second capillary tube;

a valve for opening and closing the by-pass pipe;

a controller for controlling the compressor and the valve such that the variable-capacity air conditioner operates in three stages; and

a temperature sensor for detecting a temperature of the refrigerant in the outdoor heat-exchanger, wherein

in a first stage, the controller is programmed to (1) open the valve independent of the detected temperature and (2) operate the compressor at the first capacity independent of the detected temperature, to provide a first flow rate of the refrigerant,

in a second stage, the controller is programmed to (1) open the valve when the detected temperature is higher than a predetermined value and (2) operate the compressor at the second capacity independent of the detected temperature, to provide a second flow rate of the refrigerant smaller than the first flow rate, and

in a third stage, the controller is programmed to (1) close the valve when the detected temperature is equal to or lower than the predetermined value and (2) operate the compressor at the second capacity independent of the detected temperature, to provide a third flow rate of the refrigerant smaller than the second flow rate.

7. A variable-capacity air conditioner comprising:

a compressor operable at a first capacity and a second capacity less than the first capacity to compress a refrigerant;

an indoor heat-exchanger coupled to the compressor;

an outdoor heat-exchanger coupled to the compressor;

a piping for coupling the compressor, the indoor heat-exchanger, and the outdoor heat-exchanger;

a first capillary tube provided in the piping;

a second capillary tube provided in the piping, the second capillary tube being connected in series with the first capillary tube;

a by-pass pipe connected in parallel to the second capillary tube;

a valve for opening and closing the by-pass pipe;

a controller for controlling the compressor and the valve such that the variable-capacity air conditioner operates in three stages; and

a pressure detector for detecting a discharge pressure of the refrigerant discharged from the compressor, wherein

in a first stage, the controller is programmed to (1) open the valve independent of the detected discharge pressure and (2) operate the compressor at the first capacity independent of the detected discharge pressure, to provide a first flow rate of the refrigerant,

in a second stage, the controller is programmed to (1) open the valve when the detected discharge pressure is higher than a predetermined value and (2) operate the compressor at the second capacity independent of the detected discharge pressure, to provide a second flow rate of the refrigerant smaller than the first flow rate, and

in a third stage, the controller is programmed to (1) close the valve when the detected discharge pressure is equal to or lower than the predetermined value and (2) operate the compressor at the second capacity independent of the detected discharge pressure, to provide a third flow rate of the refrigerant smaller than the second flow rate.

8. The variable-capacity air conditioner of claim 4 , wherein the controller is operable to

continue to open the valve for a predetermined period of time from a start-up operation of the compressor regardless of whether the compressor is operating at the first capacity or the second capacity,

open the valve when the compressor operates at the first capacity after a lapse of the predetermined period of time from the start-up, and

open the valve when the detected current is higher than the predetermined value while the compressor operates at the second capacity after a lapse of the predetermined period of time from the start-up, and

close the valve when the detected current is equal to or lower than the predetermined value while the compressor operates at the second capacity after a lapse of the predetermined period of time from the start-up.

9. The variable-capacity air conditioner of claim 5 , wherein the controller is operable to

continue to open the valve for a predetermined period of time from a start-up operation of the compressor regardless of whether the compressor is operating at the first capacity or the second capacity,

open the valve when the compressor operates at the first capacity after a lapse of the predetermined period of time from the start-up, and

open the valve when the detected temperature is higher than the predetermined value while the compressor operates at the second capacity after a lapse of the predetermined period of time from the start-up, and

close the valve when the detected temperature is equal to or lower than the predetermined value while the compressor operates at the second capacity after a lapse of the predetermined period of time from the start-up.

10. The variable-capacity air conditioner of claim 6 , wherein the controller is operable to

continue to open the valve for a predetermined period of time from a start-up operation of the compressor regardless of whether the compressor is operating at the first capacity or the second capacity,

open the valve when the compressor operates at the first capacity after a lapse of the predetermined period of time from the start-up, and

open the valve when the detected temperature is higher than the predetermined value while the compressor operates at the second capacity after a lapse of the predetermined period of time from the start-up, and

close the valve when the detected temperature is equal to or lower than the predetermined value while the compressor operates at the second capacity after a lapse of the predetermined period of time from the start-up.

11. The variable-capacity air conditioner of claim 7 , wherein the controller is operable to

continue to open the valve for a predetermined period of time from a start-up operation of the compressor regardless of whether the compressor is operating at the first capacity or the second capacity,

open the valve when the compressor operates at the first capacity after a lapse of the predetermined period of time from the start-up, and

open the valve when the detected discharge pressure is higher than the predetermined value while the compressor operates at the second capacity after a lapse of the predetermined period of time from the start-up, and

close the valve when the detected discharge pressure is equal to or lower than the predetermined value while the compressor operates at the second capacity after a lapse of the predetermined period of time from the start-up.

Assignments (2)
CHANGE OF NAME Recorded Nov 24, 2008
From: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 021897/0689 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 26, 2007
From: HATANO, KOJI; KANZAKI, HIDEYUKI; YAMADA, YOSHIHITO
To: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
Reel/Frame 018931/0617 →