Method for controlling a molten metal bath bubbling in a metallurgical vessel and a device for carrying out said method
View Patent ↗A method introducing a stirring gas through a vessel bottom, receiving a measurable mechanical vibration by at least one sensor fixed to the vessel or to a supporting frame thereof, filtering the thus detected vibration signals by a high pass filter and preferably by a low pass filter, sampling and digitizing the vibration signals for exposing them to a second filtering which is digital and calibrated upon the vessel vibration responses, sequencing the response, exposing each sequence to the calculation of a temporal moving mean square, and extracting the total effective value RMS (Root Mean Square) of the measured vibration signal therefrom. The effective value is used for controlling the stirring gas flowrate supplied to the vessel. The method can be used for a stirring stand of steel making shop ladles, converters, RH processes, electric arc furnaces, etc.
1. A method of vibratory control of bubbling of a metallic bath in a ladle, or in another similar metallurgical vessel, the method comprising:
stirring the metallic bath by a stirring gas introduced through a porous plug of the ladle or vessel;
gathering vibration signals, representative of a vibratory level to be measured, by at least one sensor placed on the ladle or vessel or on a frame of the ladle or vessel;
processing the vibration signals by high-pass analog filters to remove frequencies associated with gravitation modes of the metallic mass to concentrate the whole of coding dynamics on useful components of the vibration signals representative of a bubbling phenomenon;
sampling-digitizing the vibration signals by a digitizer, and, after the sampling-digitizing, filtering the vibration signals by a digital filter calibrated for vibratory responses specific to the ladle or vessel;
sequencing successive digitized signals, and after the sequencing, subjecting each sequence to calculation of a sliding temporal quadratic mean from which is then extracted a global RMS effective value of the vibration signal thus measured, which effective value is used to adjust a flow rate of the stirring gas delivered to the ladle or vessel;
analyzing a theoretical flow rate of the stirring gas from measurements of at least one of a pressure governor and a flow meter of the porous plug; and
comparing a result of the analyzing with the effective value to determine a leak or obstruction of the porous plug.
2. The method as claimed in claim 1 , wherein the vibration signals gathered are also processed by low-pass analog filtering.
3. The method as claimed in claim 1 , wherein infinite impulse response IIR filters are used to carry out the filtering by the digital filter.
4. The method as claimed in claim 1 , wherein the temporal quadratic mean of the vibration signals is transmitted to a system of automated control of flow rate of the stirring gas.
5. The method as claimed in claim 1 , wherein the metallurgical vessel is a steelworks ladle.
6. The method as claimed in claim 1 , wherein the at least one sensor is placed on a frame of the ladle.
7. The method as claimed in claim 1 further comprising, before the stirring of the gas introduced through the bottom of the ladle or vessel, determining a position for placement of the at least one sensor based on spectral analysis of the ladle or vessel.
8. The method according to claim 7 , wherein the spectral analysis is performed with an empty ladle or empty vessel.