Displacement members and intermediate structures for use in forming at least a portion of bit bodies of earth-boring rotary drill bits
View Patent ↗Displacement members for use in forming a bit body of an earth-boring rotary drill bit include a body having an exterior surface, at least a portion of which is configured to define at least one surface of the bit body as the bit body is formed around the displacement member. In some embodiments, the body may be hollow and/or porous. Methods for forming earth-boring rotary drill bits include positioning such a displacement member in a mold and forming a bit body around the displacement member in the mold. Additional methods include pressing a plurality of particles to form a body, forming at least one recess in the body, positioning such a displacement member in the recess, and sintering the body to form a bit body.
1. An intermediate structure, comprising:
a brown body comprising a plurality of hard particles infiltrated with a matrix material; and
a displacement member comprising a hollow body adjacent to and in contact with the brown body, the hollow body having an exterior surface and a generally cylindrical internal surface defining an internal cavity within the hollow body, at least a portion of the exterior surface of the hollow body in contact with the brown body and having a shape configured to define at least one surface of a bit body of an earth-boring rotary drill bit as the bit body is formed at least partially around the exterior surface of the hollow body, wherein the hollow body of the displacement member does not comprise a portion or a component of the earth-boring rotary drill bit.
2. The intermediate structure of claim 1 , wherein the hollow body has a first closed end and a second, opposing open end.
3. The intermediate structure of claim 1 , wherein the hollow body comprises a ceramic material.
4. The intermediate structure of claim 1 , wherein the hollow body comprises a material having between about twenty percent (20%) and about seventy percent (70%) porosity by volume.