IP Library Patent Application 11640176
Patent Application
App. No. 11/640,176

Direct-type fuel cell and direct-type fuel cell system

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Quick Facts
Patent No.
US None
App. No.
11/640,176
Abstract

A direct-type fuel cell having excellent power generating characteristics even under operating conditions utilizing a high concentration fuel at low air flow rates. The anode includes an anode-side diffusion layer that faces the fuel flow channel and an anode-side catalyst layer in contact with the electrolyte membrane. The cathode includes a cathode-side diffusion layer that faces the air flow channel and a cathode-side catalyst layer in contact with the electrolyte membrane. A surface area of the anode-side diffusion layer facing the fuel flow channel or both a surface area of the anode-side diffusion layer facing the fuel flow channel and a surface area of the cathode-side diffusion layer facing the air flow channel have a critical surface tension of penetrating wettability of 22 to 40 mN/m.

Claims (21)

1 . A direct-type fuel cell comprising:

a membrane electrode assembly comprising an anode, a cathode, and an electrolyte membrane interposed between said anode and said cathode;

an anode-side separator with a groove that faces said anode, said groove serving as a fuel flow channel; and

a cathode-side separator with a groove that faces said cathode, said groove serving as an air flow channel,

wherein said anode comprises an anode-side diffusion layer that faces said fuel flow channel and an anode-side catalyst layer in contact with said electrolyte membrane,

said cathode comprises a cathode-side diffusion layer that faces said air flow channel and a cathode-side catalyst layer in contact with said electrolyte membrane,

a surface area of said anode-side diffusion layer facing said fuel flow channel or both a surface area of said anode-side diffusion layer facing said fuel flow channel and a surface area of said cathode-side diffusion layer facing said air flow channel have a critical surface tension of penetrating wettability of 22 to 40 mN/m.

2 . The direct-type fuel cell in accordance with claim 1 , wherein at least one of the surface area of said anode-side diffusion layer facing said fuel flow channel and the surface area of said cathode-side diffusion layer facing said air flow channel has a gas permeability of 200 to 1000 cc/(cm 2 ·min·kPa).

3 . The direct-type fuel cell in accordance with claim 1 , wherein at least one of the surface area of said anode-side diffusion layer facing said fuel flow channel and the surface area of said cathode-side diffusion layer facing said air flow channel has a porous surface layer, and said surface layer comprises water-repellent resin fine particles and a water-repellent binder.

4 . The direct-type fuel cell in accordance with claim 1 , wherein at least one of a surface of said groove of said anode-side separator and a surface of said groove of said cathode-side separator has a contact angle of 120° or more with water.

5 . The direct-type fuel cell in accordance with claim 4 , wherein at least one of the surface of said groove of said anode-side separator and the surface of said groove of said cathode-side separator has a surface layer, and said surface layer comprises water-repellent resin fine particles and a water-repellent binder.

6 . The direct-type fuel cell in accordance with claim 3 , wherein said water-repellent resin fine particles are present in a larger amount on a surface side of said surface layer than on an inner side thereof.

7 . The direct-type fuel cell in accordance with claim 5 , wherein said water-repellent resin fine particles are present in a larger amount on a surface side of said surface layer than on an inner side thereof.

8 . The direct-type fuel cell in accordance with claim 3 , wherein said surface layer has pores having irregular inner walls.

9 . The direct-type fuel cell in accordance with claim 5 , wherein said surface layer has pores having irregular inner walls.

10 . A direct-type fuel cell system comprising:

the direct-type fuel cell in accordance with claim 1;

a fuel supply unit for supplying fuel to said direct-type fuel cell; and

an air supply unit for supplying air to said direct-type fuel cell,

wherein said fuel supply unit is capable of setting the amount of fuel supplied to said direct-type fuel cell to 1.1 to 2.2 times the amount of fuel consumed by power generation.

11 . The direct-type fuel cell system in accordance with claim 10 , wherein said air supply unit is capable of setting the amount of air supplied to said direct-type fuel cell to 3 to 20 times the amount of air consumed by power generation.

Assignments (2)
CHANGE OF NAME Recorded Nov 20, 2008
From: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 021897/0534 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 19, 2007
From: UEDA, HIDEYUKI; FUKUDA, SHINSUKE; AKIYAMA, TAKASHI
To: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
Reel/Frame 019450/0881 →