Drill cuttings conveyance systems and methods
Methods for processing drill cuttings including measuring moisture content of the drill cuttings; systems for doing this; methods for moving drill cuttings using conduits with spaced-apart inlets for applying positive pressure; and feeding apparatuses for loading drill cuttings into a positive pressure conduit.
1. A method for processing drill cuttings, the method comprising:
obtaining drill cuttings from at least one of a shale shaker, hydrocyclone, centrifuge or drill cuttings dryer,
measuring the moisture content of the drill cuttings to obtain a moisture value,
comparing the moisture value to a predetermined threshold, and
conveying the drill cuttings in a dry cuttings route if the moisture value is below the predetermined threshold or conveying the drill cuttings in a wet cuttings route if the moisture value is above the threshold.
2. The method of claim 1 wherein the dry cuttings route comprises a feeder apparatus and a pneumatic conveying line, the method further comprising loading the drill cuttings into the feeder apparatus, which feeder apparatus feeds the pneumatic conveying line with the drill cuttings.
3. The method of claim 2 wherein the pneumatic conveying line is a positive pressure pneumatic conveying line.
4. The method of claim 2 wherein the pneumatic conveying line leads to a storage vessel, the method further comprising conveying the drill cuttings through the pneumatic conveying line to the storage vessel.
5. The method of claim 2 wherein the pneumatic conveying line leads to a bulk storage tanks of an oil or gas rig, the method further a comprising conveying the drill cuttings through the pneumatic conveying line to the bulk storage tanks.
6. The method of claim 2 wherein the pneumatic conveying line leads to a hold of an oil or gas rig, the method further comprising conveying the drill cuttings through the pneumatic conveying line to the hold.
7. The method of claim 2 wherein measuring the moisture content of the drill cuttings is carried out with a moisture sensor located in the feeder apparatus.
8. The method of claims 2 wherein the feeder apparatus comprises a hopper and a pressure vessel, and the measuring of the moisture content of the drill cuttings is carried out with a moisture sensor located in the hopper.
9. The method of claims 1 wherein the wet cuttings route comprises a feeder apparatus and a pneumatic conveying line, the method further comprising loading the drill cuttings into the feeder apparatus, which feeder apparatus feeds the pneumatic conveying line with the drill cuttings.
10. The method of claim 9 wherein the pneumatic conveying line is a positive pressure pneumatic conveying line.
11. The method of claim 9 wherein the pneumatic conveying line leads to a storage vessel, the method further comprising conveying the drill cuttings through the pneumatic conveying line to the storage vessel.
12. The method of claim 9 wherein the pneumatic conveying line leads to a cuttings dryer for further drying, the method including further drying the drill cuttings with the cuttings dryer.
13. The method of claim 2 wherein the measuring of the moisture content of the drill cuttings is carried out with a moisture sensor located in the feeder apparatus.
14. The method of claim 2 wherein the feeder apparatus comprises a hopper and a pressure vessel, and the measuring of the moisture content of the drill cuttings is carried out with a moisture sensor located in the hopper.
15. The method of claim 1 wherein a screw conveyor is located beneath the at least one of a shale shaker, hydrocyclone, centrifuge or drill cuttings dryer to receive the drill cuttings, the screw conveyor comprising a drive such that the screw conveyor is reversible to convey the drill cuttings in one direction for a dry cuttings route and in a second direction for a wet cuttings route, the method including conveying the drill cuttings with the screw conveyor.
16. The method of claim 1 wherein the predetermined threshold is any of the values of 5% moisture content, 3% moisture content, and 1% moisture content.