IP Library Granted Patent US 7,557,893
Granted Patent B2
US 7,557,893 · App. 11/647,233 · Granted Jul 7, 2009

Color filter substrate for liquid crystal display device and method for fabricating the same

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Quick Facts
Patent No.
US 7,557,893
App. No.
11/647,233
Granted
Jul 7, 2009
Kind
B2
Abstract

A color filter substrate includes a black matrix on a transparent insulating substrate, the blacking matrix defining a pixel area, color filters in the pixel area, an overcoating layer over the black matrix and the color filters, the overcoating layer having a plurality of grooves, a plurality of column spacers on the overcoating layer, and a plurality of ball spacers in the grooves of the overcoating layer.

Claims (32)

1. A color filter substrate, comprising:

a black matrix on a transparent insulating substrate, the blacking matrix defining a pixel area;

color filters in the pixel area;

an overcoating layer over the black matrix and the color filters, the overcoating layer having a plurality of grooves;

a plurality of column spacers on the overcoating layer; and

a plurality of ball spacers in the grooves of the overcoating layer,

wherein the ball spacers has a protrusion height greater than a protrusion height of the column spacers.

2. The color filter substrate of claim 1 , wherein the column spacers and the ball spacers overlap the black matrix.

3. The color filter substrate of claim 1 , wherein the column spacers and the ball spacers are alternately located with one another.

4. The color filter substrate of claim 1 , wherein the overcoating layer includes the same material as the column spacers.

5. The color filter substrate of claim 1 , wherein the protrusion height of the ball spacers is about 11/10 to 13/10 of the protrusion height of the column spacers.

6. The color filter substrate of claim 1 , wherein the density of the ball spacers is about 50 spacers/mm2 to 300 spacers/mm2.

7. The color filter substrate of claim 1 , wherein the sum of the top surface areas of the column spacers is about 0.2% to 1.0% of the surface area of the transparent insulating substrate.

8. The color filter substrate of claim 1 , wherein the grooves overlap the black matrix.

9. The liquid crystal display device having the color filter substrate of claim 1 , further comprising:

an array substrate; and

a liquid crystal layer between the array substrate and the color filter substrate.

10. A method for fabricating a color filter substrate, comprising:

forming a black matrix defining a pixel area on a transparent insulating substrate;

forming color filters in the pixel area;

forming an overcoating layer over the black matrix and the color filers, the overcoating layer having a plurality of grooves;

forming column spacers on the overcoating layer; and

disposing ball spacers in the grooves of the overcoating layer,

wherein the forming the column spacers includes forming the column spacer having a protrusion height less than a protrusion height of the ball spacers.

11. The method of claim 10 , wherein the column spacers and the ball spacers are formed overlapping the black matrix.

12. The method of claim 10 , wherein the column spacers and the ball spacers are formed to be alternately located with one another.

13. The method of claim 10 , wherein the column spacers and the overcoating layer are simultaneously formed.

14. The color filter substrate of claim 10 , wherein the protrusion height of the ball spacers is about 11/10 to 13/10 of the protrusion height of the column spacers.

15. The method of claim 10 , wherein the density of the ball spacers is 50 spacers/mm2 to 300 spacers/mm2.

16. The method of claim 10 , wherein the sum of the top surface areas of the column spacers is about 0.2% to 1.0% of the surface area of the transparent insulating substrate.

17. The method of claim 10 , wherein the forming the overcoating layer includes forming the grooves overlapping the black matrix.

18. The method of claim 10 , wherein the forming the overcoating layer and the forming the column spacers include depositing a planarizing layer on the transparent insulating substrate.

Assignments (2)
CHANGE OF NAME Recorded Oct 27, 2008
From: LG.PHILIPS LCD CO., LTD.
To: LG DISPLAY CO., LTD.
Reel/Frame 021772/0701 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2007
From: KIM, BONG CHUL; LEE, SEUNG HYUNG; KOO, KYO YONG; SEO, HYEON JIN; KWON, DHANG; TAFF, ROBERT
To: LG.PHILIPS LCD CO., LTD.; ULVAC, INC.
Reel/Frame 019163/0801 →