Battery charger configuration reducing thermal conduction
View Patent ↗A method and apparatus for separating a housing containing circuit charging components from a housing containing battery charging contacts and a rechargeable battery for the purpose of minimizing heat transfer from the components of the battery charging circuit to the rechargeable battery. This is accomplished by utilizing a thermally resistant bridge between the charging circuit components generating heat and the battery(s) under charge.
1. A battery charger, for charging at least one rechargeable battery, configured to reduce heat generated by a charging circuit from reaching said at least one rechargeable battery comprising:
a) a charging circuit housing containing components of said charging circuit;
b) at least one bridge separating the charging circuit housing from a battery charging station, said battery charging station containing at least one set of battery terminal charging contacts;
c) said at least one bridge containing conductive means, said conductive means used to carry a charging signal from the charging circuit to said at least one set of battery terminal charging contacts; and
d) said at least one bridge configured to reduce heat transfer from the charger circuit housing to the battery charging station.
2. The at least one bridge of claim 1 wherein the configuration to reduce heat transfer from the charging circuit housing to the battery charging station comprises:
a) a thin walled construction of low conductivity material; and
b) a static air space surrounding said conductive means used to carry the charging signal.
3. The battery charger of claim 1 further including air vents, incorporated into the charging circuit housing to facilitate convective heat flow through and around the components of the charging circuit.
4. The battery charger of claim 1 further including surface stand-offs to aid in said convective heat flow.
5. The battery charger of claim 1 wherein said conductive means used to carry the charging signal is a circuit board containing at least one conductive trace.
6. The battery charger of claim 5 further including at least one cutout removing unnecessary circuit board material thereby further reducing a possible path of conductive heat transfer.
7. The battery charger of claim 1 wherein said conductive means used to carry the charging signal is at least one wire connecting the charging circuit to the battery terminal charging contacts.
8. The battery charger of claim 2 further including filling the static air space surrounding the conductive means with a low conductivity material.
9. The battery charger of claim 8 wherein the low conductivity material is foam.
10. The battery charger of claim 1 comprising multiple bridges, separating the charging circuit housing from multiple battery charging stations, said multiple battery charging stations radiating out in a circle from the charging circuit housing.
11. The battery charger of claim 1 comprising multiple bridges, separating the charging circuit housing from multiple battery charging stations, said multiple battery charging stations linearly arrayed out from the charging circuit housings.