Field bendable line voltage track lighting system
View Patent ↗A bendable line voltage track lighting system includes a track having a conductor subassembly and first and second bendable sheaths that engage the conductor subassembly. The conductor subassembly includes first and second insulators that receive first and second bus-bars, respectively, and a compression gasket for biasing the two insulators into engagement with guide grooves in the bendable sheaths. Power is fed to the track by power connectors that engage the bus-bars contained within the conductor subassembly. Light fixtures are powered by making electrical contact with the bus-bars of the conductor subassembly.
1. A conductor assembly for a track lighting system, said assembly comprising:
a first insulator having a first slot, the first slot having an opening;
a second insulator having a second slot, the second slot having an opening; and
a compression material, between said first and second insulators, urging said first insulator away from said second insulator,
wherein the opening of the first slot and the opening of the second slot each face away from the compression material.
2. The conductor assembly of claim 1 , further comprising a first conductor in said first slot of said first insulator, and a second conductor in said second slot of said second insulator.
3. The conductor assembly of claim 1 , wherein said first slot has a first depth and said second slot has a second depth different from said first depth.
4. The conductor assembly of claim 1 , wherein said compression material comprises a cylindrical compression gasket.
5. The conductor assembly of claim 1 , wherein said first and second insulators are located between first and second sheaths.
6. The conductor assembly of claim 5 , wherein said first sheath has a first recess and said second sheath has a second recess.
7. The conductor assembly of claim 6 , wherein said first and second recesses are guide grooves.
8. The conductor assembly of claim 6 , wherein said first insulator and said second insulator are resiliently compressed and are engaged by said first and second recesses.
9. The conductor assembly of claim 6 , wherein said first insulator has a first and a second engaging portion for engagement with said first recess, and said second insulator has a third and a fourth engaging portion for engagement with said second recess.
10. A track for a line voltage track lighting system comprising:
first and second conductors at least partially enclosed by an insulative material, said insulative material defining first and second slots;
said first and second slots providing access to said first and second conductors, respectively; and
first and second sheaths extending along first and second lateral sides of said track, wherein said first and second sheaths provide access to said first and second conductors;
wherein said track is field bendable.
11. A track connector comprising:
a connector having a top end and a bottom end, said connector defining an opening for receiving a track, such that when said connector receives said track said connector at least partially surrounds a portion of said track; and
said connector including a first contact pin located at said top end and a second contact pin located at said bottom end, wherein said first contact pin has a first length said second contact pin has a second length different from said first length.
12. The track of claim 10 , further comprising:
a first insulator;
a second insulator; and
a compression material, between said first and second insulators, urging said first insulator away from said second insulator.
13. A track lighting system, comprising:
a first insulator and a second insulator;
first and second sheaths extending along first and second lateral sides of a track, wherein said first and second sheaths support said first and second insulators; and
a compression material, between said first and second insulators, urging said first insulator away from said second insulator;
wherein said track is field bendable.
14. A conductor assembly for a track lighting system, said assembly comprising:
a first insulator having a first slot;
a first sheath slidably coupled to the first insulator;
a second insulator having a second slot;
a second sheath slidably coupled to the second insulator; and
a compression material arranged between said first and second insulators, the compression material urging said first insulator away from said second insulator,
wherein the first sheath and the second sheath are arranged so that they may slide relative to each other.
15. A conductor assembly for a track lighting system, said assembly comprising:
a first insulator having a first slot;
a first conductor arranged in the first slot and having an exposed surface for making an electrical connection to a lighting element;
a second insulator having a second slot;
a second conductor arranged in the second slot and having an exposed surface for making an electrical connection to the lighting element; and
a compression material arranged between said first and second insulators, the compression material urging said first insulator away from said second insulator,
wherein the exposed surface of the first conductor and the exposed surface of the second conductor face away from the compression material.