IP Library Granted Patent US 7,794,878
Granted Patent B2
US 7,794,878 · App. 11/654,667 · Granted Sep 14, 2010

Negative electrode for lithium secondary battery and lithium secondary battery using the negative electrode

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Quick Facts
Patent No.
US 7,794,878
App. No.
11/654,667
Granted
Sep 14, 2010
Kind
B2
Abstract

A negative electrode for a lithium secondary battery and a lithium secondary battery including the negative electrode. The negative electrode includes a sheet-like current collector and an active material layer being carried thereon and including silicon atom. The active material layer includes a plurality of columnar particles, and in each columnar particle, at least a portion forming the columnar particle is grown to tilt with respect to the direction normal to the current collector. In the thickness direction of the active material layer, porosity Pc of the current collector side lower half of the active material layer and porosity Ps of the surface side upper half of the active material layer satisfy Pc<Ps.

Claims (20)

1. A negative electrode for a lithium secondary battery, comprising a sheet-like current collector and an active material layer being carried on said current collector and including a silicon atom,

wherein said active material layer comprises a plurality of columnar particles,

each of said columnar particles is grown to tilt in one direction with respect to a direction normal to said current collector, and

in a thickness direction of said active material layer, porosity Pc of a current collector side lower half of said active material layer and porosity Ps of a surface side upper half of said active material layer satisfy the relation,

Pc<Ps,

wherein the porosity Pc is an areal ratio of a void portion present at a lower half relative to the total area of said lower half and porosity Ps is an areal ratio of a void portion present at an upper half relative to the total area of said upper half, in a cross-section of said active material layer,

an angle θ between a growth direction of said columnar particles and said direction normal to said current collector is increasing from a current collector-side to an active material layer surface-side, and

a maximum angle θs and a minimum value θc of said angle θ satisfy the relation below:

10 °≦θs−θc, 0 °≦θc< 80°, and 10 °≦θs< 90°.

2. The negative electrode for a lithium secondary battery in accordance with claim 1 , wherein porosity Pc is 10 to 60% and porosity Ps is 20 to 70%.

3. The negative electrode for a lithium secondary battery in accordance with claim 1 , wherein said active material layer includes at least one selected from the group consisting of a simple substance of silicon, an alloy including silicon, a compound including silicon and oxygen, and a compound including silicon and nitrogen.

4. The negative electrode for a lithium secondary battery in accordance with claim 3 , wherein said active material mixture is an alloy of silicon and metal element M, and metal element M includes an alloy including silicon that does not form an alloy with lithium.

5. The negative electrode for a lithium secondary battery in accordance with claim 4 , wherein metal element M is at least one selected from the group consisting of titanium, copper, and nickel.

6. The negative electrode for a lithium secondary battery in accordance with claim 3 , wherein said active material layer is represented by the following formula (1):

SiO x   (1)

where 0<x<2.

7. A lithium secondary battery comprising: a positive electrode capable of absorbing and desorbing lithium ions, a negative electrode in accordance with claim 1 , a separator disposed between said positive electrode and said negative electrode, and a lithium ion-conductive electrolyte.

8. The negative electrode for a lithium secondary battery in accordance with claim 1 which satisfies a formula:

S (%)=100×{( A−B )/ A }<60,

wherein said negative electrode for a lithium secondary battery is observed from the top, and where A is an area of an entire region where said active material layer is formed and B is an area of a region where said active material layer observed is present.

Assignments (2)
CHANGE OF NAME Recorded Nov 20, 2008
From: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 021897/0534 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 19, 2007
From: KOGETSU, YASUTAKA; UGAJI, MASAYA
To: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
Reel/Frame 019450/0934 →