Paper substrates containing high surface sizing and low internal sizing and having high dimensional stability
This invention relates to a paper substrate containing high surface sizing and low internal sizing and having high dimensional stability, as well as methods of making and using the composition.
1. A paper substrate, comprising
a plurality of cellulose fibers;
and a sizing agent; wherein the paper substrate has a hygroexpansivity of from 0.6 to 1.5%, a CD Internal Scott Bond of not more than 300 J/m 2 and/or an MD Internal Scott Bond of not more than 300 J/m 2 .
2. The paper substrate according to claim 1 , wherein the paper substrate has a hygroexpansivity of from 0.6 to 1.25.
3. The paper substrate according to claim 1 , further comprising from 0.25 to 10 gsm of a sizing agent; wherein the paper substrate has a hygroexpansivity of from 0.6 to 1.25.
4. The paper substrate according to claim 1 , further comprising from 0.25 to 10 gsm of a sizing agent; wherein the paper substrate has an Internal Bond/sizing agent ratio that is less than 100 J/m 2 /gsm and a hygroexpansivity of from 0.6 to 1.25%.
5. The paper substrate according to claim 4 , wherein an Internal Bond/sizing agent ratio is less than or equal to 80 J/m 2 /gsm.
6. The paper substrate according to claim 4 , wherein an Internal Bond/sizing agent ratio is less than or equal to 60 J/m 2 /gsm.
7. The paper substrate according to claim 4 , wherein an Internal Bond/sizing agent ratio is less than or equal to 40 J/m 2 /gsm.
8. A method of making the paper substrate of claim 1 , comprising
contacting a solution containing a sizing agent with a plurality of cellulosic fibers, wherein the solution has a solids content that is at least 12 wt % solids sizing agent and has a viscosity that is from 100 to 500 centipoise using a Brookfield Viscometer, number 2 spindle, at 100 rpm and 150° F.
9. The method according to claim 8 , wherein the solution has a viscosity of from 150 to 300 centipoise.
10. The method according to claim 9 , wherein the solution contains a sizing agent solids content that is at least 15 wt %.
11. The method according to claim 8 , wherein the solution comprises from 0.25 to 10 gsm of the sizing agent.
12. The paper substrate according to claim 1 , wherein the paper substrate has an Internal Bond/sizing agent ratio that is less than 100 J/m 2 /gsm and a hygroexpansivity of from 0.6 to 1.25%.
13. The paper substrate according to claim 1 , wherein the paper substrate has an Internal Bond/sizing agent ratio that is less than 60 J/m 2 /gsm and a hygroexpansivity of from 0.6 to 1.25%.
14. The paper substrate according to claim 1 , wherein the paper substrate has an Internal Bond/sizing agent ratio that is less than 40 J/m 2 /gsm and a hygroexpansivity of from 0.6 to 1.25%.
15. The paper substrate according to claim 1 , wherein the substrate has an IGT pick that is at least 1.
16. The paper substrate according to claim 1 , wherein the substrate has an IGT pick that is at least 1.25.
17. The paper substrate according to claim 1 , wherein the substrate has an IGT pick that is at least 1.5.
18. The paper substrate according to claim 1 , wherein the substrate has an IGT pick that is greater than 1.7.
19. The paper substrate according to claim 1 , wherein the substrate contains greater than 4 gsm of sizing agent.
20. The paper substrate according to claim 1 , wherein the substrate contains greater than 3.5 gsm of sizing agent.
21. The paper substrate according to claim 1 , wherein the substrate contains greater than 4.5 gsm of sizing agent.