IP Library Granted Patent US 7,780,934
Granted Patent B2
US 7,780,934 · App. 11/662,035 · Granted Aug 24, 2010

Method and system for reducing ammonia slip after selective reduction of NOx

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Quick Facts
Patent No.
US 7,780,934
App. No.
11/662,035
Granted
Aug 24, 2010
Kind
B2
Abstract

A process is described that removes by chemical oxidation the excess ammonia (NH 3 ) gas from flue gases that have been subjected to selective catalytic reduction (SCR) and selective non-catalytic reduction (SNCR) of oxides of nitrogen (NO x ) by ammonia injection. Methods for the removal of residual ammonia from flue gases prior to fouling air pre-heaters or deposition on fly ash are discussed.

Claims (14)

1. A method for reducing ammonia slip in flue gas of a fossil fuel burning power plant, the power plant having an oxides of nitrogen (NOx) reducing system and a fly ash collecting device, wherein ammonia is used for reducing the levels of NOx , the method comprising:

adding ammonia from an ammonia addition station to the flue gas to reduce oxides of nitrogen (NOx);

providing a chemical reagent addition system downstream from the ammonia addition station; and

adding an oxidizing chemical reagent from the chemical reagent addition system to form an ammonia oxidation zone in the flue gas exhaust duct upstream of the fly ash collecting device such that the flue gasses exiting the ammonia oxidation zone have a residual ammonia concentration of less than about 20 ppm wherein the chemical reagent is selected from a group of oxidizing compounds consisting of chlorine, fluorine, and bromine compounds.

2. A method as recited in claim 1 wherein the chemical reagent addition system adds the chemical reagent in form a dilute solution spray into the flue gas stream.

3. A method as recited in claim 2 , wherein the added oxidizing chemical reagent is dissolved in water in concentrations between about 5% and about 20%.

4. A method as recited in claim 3 , wherein the added oxidizing chemical reagent is pumped under pressure and delivered to an exit region of the SCR reactor where the added oxidizing chemical reagent is atomized inside the flue gas exhaust duct with a plurality of spray nozzles.

5. A method as recited in claim 1 wherein the ammonia concentration in flue gas exiting the plant is 2 ppm or less.

6. A method for reducing ammonia slip in flue gas of a fossil fuel burning power plant, the power plant having an oxides of nitrogen (NO x ) reducing system and a fly ash collecting device, wherein ammonia is used for reducing the levels of NO x , the method comprising:

adding ammonia from an ammonia addition station to the flue gas to reduce oxides of nitrogen (NO x );

providing a chemical reagent addition system downstream from the ammonia addition station; and

adding an oxidizing chemical reagent from the chemical reagent addition system to form an ammonia oxidation zone in the flue gas exhaust duct upstream of the fly ash collecting device such that the flue gasses exiting the ammonia oxidation zone have a residual ammonia concentration of less than about 20 ppm wherein the chemical reagent is selected a group of oxidizing compounds consisting of calcium hypochlorite (Ca(OCl) 2 ), sodium hypochlorite (NaOCl), lithium hypochlorite (LiOCl), and trichloro-s-triazinetrione (trichlor).

7. A method as recited in claim 6 wherein the chemical reagent is calcium hypochlorite.

8. A method as recited in claim 6 wherein the flue gasses temperature is between 100° C. and 360° C. in the ammonia oxidation zone.

Assignments (18)
RELEASE OF SECURITY INTEREST IN PATENTS AT REEL/FRAME NO. 67963/0364 Recorded Sep 16, 2025
From: MIZUHO BANK, LTD., AS AGENT
To: EM RESOURCES LLC
Reel/Frame 072872/0638 →
RELEASE OF SECURITY INTEREST IN PATENTS AT REEL/FRAME NO. 70696/0397 Recorded Sep 15, 2025
From: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
To: EM RESOURCES LLC
Reel/Frame 072910/0155 →
SECURITY INTEREST Recorded Apr 1, 2025
From: EM RESOURCES LLC
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 070696/0397 →
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT R/F 059002/0270 Recorded Feb 12, 2025
From: UMB BANK, N.A.
To: EM RESOURCES LLC (F/K/A BORAL RESOURCES LLC)
Reel/Frame 070191/0325 →
PATENT SECURITY AGREEMENT Recorded Jun 28, 2024
From: EM RESOURCES LLC
To: MIZUHO BANK, LTD.
Reel/Frame 067963/0364 →
RELEASE OF SECURITY INTEREST Recorded Jun 20, 2024
From: MUFG BANK, LTD
To: EM RESOURCES LLC (FORMERLY KNOWN AS BORAL RESOURCES LLC)
Reel/Frame 067799/0395 →
CHANGE OF NAME Recorded Mar 25, 2022
From: BORAL RESOURCES LLC
To: EM RESOURCES LLC
Reel/Frame 059510/0851 →
SECURITY INTEREST Recorded Feb 10, 2022
From: BORAL RESOURCES LLC
To: MUFG BANK, LTD.
Reel/Frame 059003/0211 →
SECURITY INTEREST Recorded Feb 10, 2022
From: BORAL RESOURCES LLC
To: UMB BANK, N.A.
Reel/Frame 059002/0270 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2022
From: BORAL INDUSTRIES INC.
To: BORAL RESOURCES LLC
Reel/Frame 058614/0959 →
MERGER Recorded Mar 11, 2021
From: HEADWATERS INCORPORATED
To: BORAL INDUSTRIES INC.
Reel/Frame 055566/0317 →
RELEASE OF SECURITY INTEREST Recorded May 11, 2017
From: BANK OF AMERICA, N.A.
To: HEADWATERS INCORPORATED; TAPCO INTERNATIONAL CORPORATION; HEADWATERS RESOURCES, LLC (FKA HEADWATERS RESOURCES, INC.
Reel/Frame 042446/0199 →
RELEASE OF SECURITY INTEREST Recorded May 8, 2017
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: HEADWATERS INCORPORATED; TAPCO INTERNATIONAL CORPORATION; HEADWATERS HEAVY OIL, LLC; HEADWATERS RESOURCES, INC.
Reel/Frame 042422/0640 →
SECURITY AGREEMENT Recorded Mar 27, 2015
From: HEADWATERS INCORPORATED, AS GRANTOR; TAPCO INTERNATIONAL CORPORATION, A MICHIGAN CORPORATION; HEADWATERS HEAVY OIL, LLC, A UTAH CORPORATION; HEADWATERS RESOURCES, INC., A UTAH CORPORATION
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 035327/0462 →
PATENT RELEASE (REEL:23699/FRAME:0452) Recorded Mar 26, 2015
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: HEADWATERS INCORPORATED, AS GRANTOR; HEADWATERS RESOURCES, INC., A UTAH CORPORATION; HEADWATERS TECHNOLOGY INNOVATION GROUP, INC., A UTAH CORPORATION; HEADWATERS HEAVY OIL, LLC, A UTAH CORPORATION; TAPCO INTERNATIONAL CORPORATION, A MICHIGAN CORPORATION
Reel/Frame 035306/0558 →
SECURITY AGREEMENT Recorded Nov 20, 2009
From: HEADWATERS INCORPORATED, A DELAWARE CORPORATION; HEADWATERS CTL, LLC, A UTAH LIMITED LIABILITY COMPANY, USA; HEADWATERS HEAVY OIL, LLC, A UTAH LIMITED LIABILITY COMPANY, USA; HEADWATERS RESOURCES, INC., A UTAH CORPORATION, USA; HEADWATERS TECHNOLOGY INNOVATION GROUP, INC., A UTAH CORPORATION, USA; TAPCO INTERNATIONAL CORPORATION, A MICHIGAN CORPORATION, USA
To: WILMINGTON TRUST FSB, AS COLLATERAL AGENT
Reel/Frame 023699/0452 →
SECURITY AGREEMENT Recorded Oct 30, 2009
From: HEADWATERS INCORPORATED; TAPCO INTERNATIONAL CORPORATION; HEADWATERS RESOURCES, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 023449/0470 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2007
From: MINKARA, RAFIC Y.
To: HEADWATERS INCORPORATED
Reel/Frame 019057/0467 →