IP Library Granted Patent US 7,708,503
Granted Patent B2
US 7,708,503 · App. 11/675,916 · Granted May 4, 2010

Extruded plastic netting for use in erosion control, mulch stabilization, and turf reinforcement

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Quick Facts
Patent No.
US 7,708,503
App. No.
11/675,916
Granted
May 4, 2010
Kind
B2
Abstract

In at least certain embodiments of the present invention, the present invention provides a plastic netting for use in various erosion control netting assembles. In at least one embodiment, the assembly comprises a first extruded plastic net, a second extruded plastic net secured to the first net, and a fiber matrix disposed between the nets. In at least another embodiment, the assembly comprises a first extruded plastic net, and a fiber matrix secured to and/or under the netting. In at least another embodiment, the net serves as a mulch control netting when secured to the ground over a mulch material. In yet another embodiment, the net serves as a turf reinforcement. In at least one embodiment, the net comprises a plurality of openings sufficiently sized, to enable small animals to traverse or weave through the erosion control netting assembly without getting trapped in the openings.

Claims (42)

1. An erosion control netting assembly comprising:

a first extruded plastic net;

a second extruded plastic net secured to the first net; and

a fiber matrix disposed between the nets,

wherein each of the first and second nets comprises:

a plurality of generally first direction members spaced apart from each other and a plurality of generally second direction members spaced apart from each other and attached to the generally first direction members to form joints at the intersections of the generally first direction members and the generally second direction members, the first direction members having a first strand count/inch (FDSC) and the second direction members having a second strand count/inch (SDSC), greater than or substantially equal to the first strand count/inch, with adjacent generally first direction members and intersecting adjacent generally second direction members cooperating to form openings in the first net that are engineered, or sufficiently sized, to enable small animals to traverse or weave through the erosion control netting assembly without getting trapped in the openings, the (FDSC)/(SDSC) being no more than 0.4.

2. The netting assembly of claim 1 , wherein the nets have a first direction mesh size (FDMS) to second direction mesh size (SDMS) ratio (FDMS/SDMS) of at least 2.5 or a first direction mesh size (FDMS) and a second direction mesh size (SDMS) of at least 2.4 inches per strand.

3. The netting assembly of claim 2 , wherein the nets have FDMS/SDMS ratio of 3 to 15.

4. The netting assembly of claim 3 , wherein the nets have a FDMS/SDMS ratio of at least 3.5 to 9 and the second strand count is greater than the first strand count.

5. The netting assembly of claim 2 , wherein the nets have a first direction strand count (FDSC) of less than 1.3 strands/inch and a second direction strand count (SDSC) of greater than 0.5 strands/inch.

6. The netting assembly of claim 2 , wherein the nets have a FDSC of less than 0.42 strands/inch and a FDMS/SDMS ratio of less than 2.5.

7. The netting assembly of claim 2 , wherein the nets have a first direction mesh size and a second direction mesh size of 2.4 to 7.5 inches per strand.

8. The netting assembly of claim 7 , wherein the nets have a first direction mesh size and a second direction mesh size of 3.0 to 6.5 inches per strand.

9. The netting assembly of claim 6 , wherein the nets have a FDSC and a SDSC of less than 0.42 strands/inch.

10. The netting assembly of claim 6 , wherein the second stand count is substantially the same as the first strand count.

11. An extruded plastic net for use as in a terrain stabilization assembly, such as an erosion control netting, mulch stabilization netting, or a turf reinforcement netting, wherein the net is secured to, or staked or otherwise secured over, a fibrous matrix, fill material, mulch, seed, or turf, the net comprising:

a plurality of generally first direction members spaced apart from each other and a plurality of generally second direction members spaced apart from each other and attached to the generally first direction members to form joints at intersections of the generally first direction members and the generally second direction members, the first direction members having a first strand count/inch and the second direction members having a second strand count/inch, greater than or substantially equal to the first strand count/inch, with adjacent generally first direction members and intersecting adjacent generally second direction members cooperating to form openings in the net that are engineered, or sufficiently sized, to enable small animals to traverse or weave through the net without getting trapped in the openings, wherein the net has a first direction mesh size (FDMS) to second direction mesh size (SDMS) ratio (FDMS/SDMS) of at least 2.5 or a first direction mesh size (FDMS) and a second direction mesh size (SDMS) of at least 2.4 inches per strand.

12. The net of claim 11 , wherein the net is made of polypropylene and has a FDMS/SDMS ratio of 3 to 15.

13. The net of claim 11 , wherein the net has a FDMS/SDMS ratio of at least 3.5 to 9.

14. The net of claim 11 , wherein the net has a first direction strand count (FDSC) of less than 1 strands/inch and a second direction strand count (SDSC) of greater than 2 strands/inch.

15. The net of claim 11 , wherein the net has a FDSC of less than 0.42 strands/inch and a FDMS/SDMS ratio of less than 2.5.

16. The net of claim 11 , wherein the net has a first direction mesh size and a second direction mesh size of 2.4 to 7.5 inches per strand.

17. The net of claim 11 , wherein the net has a first direction mesh size and a second direction mesh size of 3.0 to 6.5 inches per strand.

18. The net of claim 11 , wherein the net has a FDSC and a SDSC of less than 0.42 strands/inch.

19. An erosion control netting assembly comprising:

a first extruded plastic net; and

a fiber matrix secured to the net,

wherein the net comprises:

a plurality of generally first direction members spaced apart from each other and a plurality of generally second direction members spaced apart from each other and attached to the generally first direction members to form joints at the intersections of the generally first direction members and the generally second direction members to form openings having a first direction mesh size (FDMS) to second direction mesh size (SDMS) ratio (FDMS/SDMS) of at least 2.5 or a first direction mesh size (FDMS) and a second direction mesh size (SDMS) of at least 2.4 inches per strand, wherein the first direction members having a first strand count/inch and the second direction members having a second strand count/inch, greater than or substantially equal to the first strand count/inch, wherein the first direction members comprise extruded members formed in the machine direction and the second direction members comprise extruded members formed in generally the traverse direction to the machine direction.

20. The netting assembly of claim 19 , wherein the net has a FDMS/SDMS ratio of 3 to 15.

21. The netting assembly of claim 19 , wherein the net has a first direction mesh size and a second direction mesh size of 2.4 to 7.5 inches per strand.

22. The netting assembly of claim 19 further comprising a second net disposed on an opposite side of the matrix, the second net having a different generally strand configuration than the first net.

23. An erosion control netting assembly comprising:

a first extruded plastic net;

a second extruded plastic net spaced from and optionally secured to the first net; and

a fiber matrix disposed between the nets,

wherein at least one of the nets comprises:

a plurality of generally first direction members spaced apart from each other and a plurality of generally second direction members spaced apart from each other and attached to the generally first direction members to form joints at the intersections of the generally first direction members and the generally second direction members to form openings having a first direction mesh size (FDMS) to second direction mesh size (SDMS) ratio (FDMS/SDMS) of at least 2.5 or a first direction mesh size (FDMS) and a second direction mesh size (SDMS) of at least 2.4 inches per strand, wherein the first direction members having a first strand count/inch and the second direction members having a second strand count/inch, greater than or substantially equal to the first strand count/inch, wherein the first direction members comprise extruded members formed in the machine direction and the second direction members comprise extruded members formed in generally the traverse direction to the machine direction.

24. The netting assembly of claim 23 , wherein the first and second nets do not have the same mesh size, strand count, or product configuration.

25. The netting assembly of claim 11 wherein the first and second members have an average thickness of 0.001 to 0.10 inches.

26. The netting assembly of claim 1 wherein the first direction members comprise extruded members formed in the machine direction and the second direction members comprise extruded members formed generally in the traverse direction to the machine direction.

27. The netting assembly of claim 11 wherein the first direction members comprise extruded members formed in the machine direction and the second direction members comprise extruded members formed generally in the traverse direction to the machine direction.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Sep 26, 2018
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: CONWED PLASTICS LLC; CONWED PLASTICS ACQUISITION COMPANY V LLC
Reel/Frame 046985/0013 →
SECURITY INTEREST Recorded Sep 26, 2018
From: SCHWEITZERMAUDUIT INTERNATIONAL, INC.; DELSTAR TECHNOLOGIES, INC.; ARGOTEC LLC; CONWED PLASTICS LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 047156/0569 →
SECURITY INTEREST Recorded Mar 10, 2017
From: CONWED PLASTICS LLC; CONWED PLASTICS ACQUISITION COMPANY V LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 041544/0802 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2007
From: KOHEL, BARTLEY J.; MISUKANIS, KEITH E.; HAKANSON, CHRISTOPHER P.
To: CONWED PLASTICS LLC
Reel/Frame 019110/0501 →