IP Library Granted Patent US 7,283,899
Granted Patent B1
US 7,283,899 · App. 11/676,817 · Granted Oct 16, 2007

Vehicle alternator and methods for controlling torque loading of the vehicle alternator on an engine

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Quick Facts
Patent No.
US 7,283,899
App. No.
11/676,817
Granted
Oct 16, 2007
Kind
B1
Abstract

A vehicle alternator and methods for controlling an amount of torque loading of the vehicle alternator on an engine are provided. The vehicle alternator utilizes a voltage regulator with a microprocessor to control an amount of torque loading, based on a rotational speed of a rotor of the alternator, or an amount of current output by the alternator, or both.

Claims (34)

1. A method for controlling an amount of torque loading of a vehicle alternator on an engine, the alternator having a rotor, a stator, and a voltage regulator, the voltage regulator having a microprocessor, the method comprising:

determining a first value indicative of a rotational speed of the rotor at the first time, utilizing the microprocessor in the voltage regulator;

determining a second value indicative of an amount of current being output by the stator of the alternator at substantially the first time, utilizing the microprocessor;

determining a first torque loading value that is indicative of a relative amount of torque loading associated with the alternator, based on first and second values, utilizing the microprocessor;

determining a third value indicative of a rotational speed of the rotor at a second time, utilizing the microprocessor, the second time being after the first time;

determining a fourth value indicative of an amount of current being output by the stator of the alternator at substantially the second time, utilizing the microproccessor;

determining a second torque loading value that is indicative of the relative amount of torque loading associated with the alternator, based on third and fourth values, utilizing the microprocessor; and

adjusting a duty cycle of a signal being applied to the field coil of the rotor based on the first and second torque loading values such that the amount of torque loading of the alternator is maintained within a desired torque loading range.

2. The method of claim 1 , wherein determining the first value indicative of the rotational speed of the rotor at the first time, comprises:

determining a frequency of an AC phase voltage of the stator of the alternator; and

determining the first value indicative of the rotational speed of the rotor based on the frequency of the AC phase voltage of stator.

3. The method of claim 1 , wherein adjusting the duty cycle of the signal being applied to the field coil of the rotor comprises:

increasing the duty cycle of the signal being applied to the field coil of the rotor, when a difference between the first and second torque loading values is greater than a threshold value, and the second torque loading value is less than the first torque loading value, utilizing the microprocessor.

4. The method of claim 1 , wherein adjusting the duty cycle of the signal being applied to the field coil of the rotor comprises:

decreasing the duty cycle of the signal being applied to the field coil of the rotor, when a difference between the first and second torque loading values is greater than a threshold value, and the second torque loading value is greater than the first torque loading value, utilizing the microprocessor.

5. A vehicle alternator, comprising:

a rotor having a field coil;

a stator operably disposed around the rotor, the stator configured to output a voltage in response to rotation of the rotor; and

a voltage regulator having a microprocessor operably coupled to the stator, the microprocessor configured to determine a first value indicative of a rotational speed of the rotor at the first time, the microprocessor further configured to determine a second value indicative of an amount of current being output by the stator of the alternator at substantially the first time, the microprocessor further configured to determine a first torque loading value that is indicative of a relative amount of torque loading associated with the alternator, based on first and second values, the microprocessor further configured to determine a third value indicative of a rotational speed of the rotor at a second time, the second time being after the first time, the microprocessor further configured to determine a fourth value indicative of an amount of current being output by the stator of the alternator at substantially the second time, the microprocessor further configured to determine a second torque loading value that is indicative of the relative amount of torque loading associated with the alternator based on third and fourth values, the microprocessor further configured to adjust a duty cycle of a signal being applied to the field coil of the rotor based on the first and second torque loading values such that an amount of torque loading of the alternator is maintained within a desired torque loading range.

6. The vehicle alternator of claim 5 , wherein the microprocessor is further configured to determine a frequency of an AC phase voltage of the stator of the alternator, the microprocessor being further configured to determine the first value indicative of the rotational speed of the rotor based on the frequency of the AC phase voltage of the stator.

7. The vehicle alternator of claim 5 , wherein the microprocessor is configured to increase the duty cycle of the signal being applied to the field coil of the rotor, when a difference between the first and second torque loading values is greater than a threshold value, and the second torque loading value is less than the first torque loading value.

8. The vehicle alternator of claim 5 , wherein the microprocessor is configured to decrease the duty cycle of the signal being applied to the field coil of the rotor, when a difference between the first and second torque loading values is greater than a threshold value, and the second torque loading value is grater than the first torque loading value.

9. A method for controlling an amount of torque loading of a vehicle alternator on an engine, the alternator having a rotor, a stator, and a voltage regulator, the voltage regulator having a microprocessor, the method comprising:

determining a first value indicative of an amount of current being output by the stator of the alternator at substantially the first time, utilizing the microprocessor in the voltage regulator;

determining a second value indicative of an amount of current being output by the stator at a second time, utilizing the microprocessor, the second time being after the first time; and

adjusting a duty cycle of a signal being applied to the field coil of the rotor based on the first and second values such that the amount of torque loading of the alternator is maintained within a desired torque loading range, utilizing the microprocessor.

10. The method of claim 9 , wherein adjusting the duty cycle of the signal being applied to the field coil of the rotor comprises increasing the duty cycle of the signal being applied to the field coil of the rotor, when a difference between the first and second values is greater than a threshold value, and the second value is less than the first value, utilizing the microprocessor.

11. The method of claim 9 , wherein adjusting the duty cycle of the signal being applied to the field coil of the rotor comprises decreasing the duty cycle of the signal being applied to the field coil of the rotor, when a difference between the first and second values is greater than a threshold value, and the second value is greater than the first value, utilizing the microprocessor.

12. A vehicle alternator, comprising:

a rotor having a field coil;

a stator operably disposed around the rotor, the stator configured to output a voltage in response to rotation of the rotor; and

a voltage regulator having a microprocessor operably coupled to the stator, the microprocessor configured to determine a first value indicative of an amount of current being output by the stator of the alternator at substantially the first time, the microprocessor further configured to determine a second value indicative of an amount of current being output by the stator at a second time, the second time being after the first time, the microprocessor further configured to adjust a duty cycle of a signal being applied to the field coil of the rotor based on the first and second values such that the amount of torque loading of the alternator is maintained within a desired torque loading range.

13. The vehicle alternator of claim 12 , wherein the microprocessor is configured to increase the duty cycle of the signal being applied to the field coil of the rotor, when a difference between the first and second values is grater than a threshold value, and the second value is less than the first value.

14. The vehicle alternator of claim 12 , wherein the microprocessor is configured to decrease the duty cycle of the signal being applied to the field coil of the rotor, when a difference between the first and second values is greater than a threshold value, and the second value is greater than the first value.

Assignments (22)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 9, 2024
From: BORGWARNER INC.
To: PHINIA TECHNOLOGIES INC.
Reel/Frame 066547/0875 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2017
From: REMY TECHNOLOGIES, L.L.C.
To: BORGWARNER INC.
Reel/Frame 043539/0619 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME 025521/0387 Recorded Nov 12, 2015
From: BANK OF AMERICA, N.A.
To: REMY TECHNOLOGIES, L.L.C.
Reel/Frame 037101/0125 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME 025525/0186 Recorded Nov 12, 2015
From: WELLS FARGO CAPITAL FINANCE, L.L.C.
To: REMY TECHNOLOGIES, L.L.C.; REMY POWER PRODUCTS, L.L.C.
Reel/Frame 037108/0618 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY (REVOLVER) Recorded Jan 4, 2011
From: BARCLAYS BANK PLC
To: REMY INTERNATIONAL, INC.; WESTERN REMAN INDUSTRIAL, INC.; M & M. KNOPF AUTO PARTS, L.L.C.; POWER INVESTMENTS, INC.; PUBLITECH, INC.; REMAN HOLDINGS, L.L.C.; REMY INC.; REMY ALTERNATORS, INC.; REMY INDIA HOLDINGS, INC.; REMY KOREA HOLDINGS, L.L.C.; REMY REMAN, L.L.C.; REMY SALES, INC.; WESTERN REMAN INDUSTRIAL, L.L.C.; REMY INTERNATIONAL HOLDINGS, INC.; UNIT PARTS COMPANY; WORLD WIDE AUTOMOTIVE, L.L.C.
Reel/Frame 025578/0009 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY (FIRST LIEN) Recorded Jan 4, 2011
From: BARCLAYS BANK PLC
To: REMY INTERNATIONAL, INC.; WESTERN REMAN INDUSTRIAL, INC.; M & M. KNOPF AUTO PARTS, L.L.C.; POWER INVESTMENTS, INC.; PUBLITECH, INC.; REMAN HOLDINGS, L.L.C.; REMY INC.; REMY ALTERNATORS, INC.; REMY INDIA HOLDINGS, INC.; REMY KOREA HOLDINGS, L.L.C.; REMY REMAN, L.L.C.; REMY SALES, INC.; WESTERN REMAN INDUSTRIAL, L.L.C.; REMY INTERNATIONAL HOLDINGS, INC.; UNIT PARTS COMPANY; WORLD WIDE AUTOMOTIVE, L.L.C.
Reel/Frame 025577/0885 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY (THIRD LIEN) Recorded Jan 4, 2011
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
To: REMY INTERNATIONAL, INC.; WESTERN REMAN INDUSTRIAL, INC.; M & M. KNOPF AUTO PARTS, L.L.C.; POWER INVESTMENTS, INC.; PUBLITECH, INC.; REMAN HOLDINGS, L.L.C.; REMY INC.; REMY ALTERNATORS, INC.; REMY INDIA HOLDINGS, INC.; REMY KOREA HOLDINGS, L.L.C.; REMY REMAN, L.L.C.; REMY SALES, INC.; REMY INTERNATIONAL HOLDINGS, INC.; UNIT PARTS COMPANY; WORLD WIDE AUTOMOTIVE, L.L.C.; REMY TECHNOLOGIES L.L.C.
Reel/Frame 025577/0001 →
RELEASE OF SUBSIDIARY SECURITY INTEREST IN INTELLECTUAL PROPERTY (SECOND LIEN) Recorded Jan 3, 2011
From: BARCLAYS BANK PLC
To: REMY TECHNOLOGIES L.L.C.
Reel/Frame 025575/0597 →
RELEASE OF SUBSIDIARY SECURITY INTEREST IN INTELLECTUAL PROPERTY (REVOLVER) Recorded Jan 3, 2011
From: BARCLAYS BANK PLC
To: REMY TECHNOLOGIES L.L.C.
Reel/Frame 025575/0410 →
RELEASE OF SUBSIDIARY SECURITY INTEREST IN INTELLECTUAL PROPERTY (FIRST LIEN) Recorded Jan 3, 2011
From: BARCLAYS BANK PLC
To: REMY TECHNOLOGIES L.L.C.
Reel/Frame 025575/0494 →
SECURITY AGREEMENT Recorded Dec 23, 2010
From: REMY TECHNOLOGIES, L.L.C.; REMY POWER PRODUCTS, LLC
To: WELLS FARGO CAPITAL FINANCE, LLC, AS AGENT
Reel/Frame 025525/0186 →
GRANT OF PATENT SECURITY INTEREST Recorded Dec 20, 2010
From: REMY TECHNOLOGIES, L.L.C.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 025521/0387 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 2, 2010
From: REMY INTERNATIONAL, INC.
To: REMY TECHNOLOGIES, LLC
Reel/Frame 025436/0988 →
RELEASE OF SECURITY INTEREST Recorded Jan 11, 2008
From: DEUTSCHE BANK NATIONAL TRUST COMPANY
To: REMY INTERNATIONAL, INC.
Reel/Frame 020353/0212 →
SECURITY AGREEMENT Recorded Dec 21, 2007
From: REMY INTERNATIONAL, INC.; WESTERN REMAN INDUSTRIAL, INC.; M. & M. KNOPF AUTO PARTS, L.L.C.; POWER INVESTMENTS, INC.; PUBLITECH, INC.; REMAN HOLDINGS, L.L.C.; REMY, INC.; REMY ALTERNATORS, INC.; REMY INDIA HOLDINGS, INC.; REMY KOREA HOLDINGS, L.L.C.; REMY SALES, INC.; REMY INTERNATIONAL HOLDINGS, INC.; REMY REMAN, L.L.C.; UNIT PARTS COMPANY; WORLD WIDE AUTOMOTIVE, L.L.C.; REMY TECHNOLOGIES, L.L.C.
To: THE BANK OF NEW YORK TRUST COMPANY, N.A.
Reel/Frame 020540/0381 →
SECURITY AGREEMENT (SECOND LIEN) Recorded Dec 17, 2007
From: REMY TECHNOLOGIES, L.L.C.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020270/0951 →
SECURITY AGREEMENT (FIRST LIEN) Recorded Dec 14, 2007
From: REMY TECHNOLOGIES, L.L.C.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020261/0583 →
SECURITY AGREEMENT (REVOLVER) Recorded Dec 13, 2007
From: REMY TECHNOLOGIES, L.L.C.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020261/0460 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 13, 2007
From: REMY INTERNATIONAL, INC.
To: REMY TECHNOLOGIES, L.L.C.
Reel/Frame 020261/0563 →
SECURITY AGREEMENT (FIRST LIEN) Recorded Oct 31, 2007
From: REMY INTERNATIONAL, INC.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020056/0141 →
SECURITY AGREEMENT (REVOLVER) Recorded Oct 30, 2007
From: REMY INTERNATIONAL, INC.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020064/0206 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 20, 2007
From: HARMON, JACK D.; BRADFIELD, MICHAEL D.
To: REMY INTERNATIONAL, INC.
Reel/Frame 018909/0413 →