Web for separating conductors in a communication cable
View Patent ↗A telecommunications cable having a cable jacket defining an elongate cable core, a conductor assembly comprising four twisted pairs of conductors disposed along the core and parallel elongate distensions formed on an inner surface of the cable jacket. The distensions are spaced about an inner surface of the cable jacket and prevent the conductor assembly from coming into contact with the inner surface. The distensions can be the result of a series of filler elements placed between the cable jacket and the cable core and which wind helicoidally along and about the cable core. A separator spline has first and second elongate dividing strips having a substantially H shaped cross section and arranged side by side. The spline twists helicoidally along its length. The separator spline and the insulation surrounding the twisted pairs of conductors can be manufactured form a material having the same dielectric constant.
1. A telecommunications cable comprising:
a cable jacket defining an elongate cable core;
four twisted pairs of conductors disposed along said cable core, each of said conductors comprising a conductive core surrounded by an insulation;
a spline separating said four twisted pairs of conductors from one another; and
at least one elongate filler element, separate from said spline, arranged helicoidally about and along said cable core;
wherein said spline, said at least one filler element and said insulation are fabricated from a material having a matching dielectric constant.
2. The telecommunications cable of claim 1 , wherein the at least one elongate filler element consists of four elongate parallel evenly spaced filler elements arranged helicoidally about and along said cable core, each of said filler elements fabricated from a material having said matching dielectric constant.
3. The telecommunications cable of claim 2 , wherein said four filler elements are retained in position by said spline.
4. A telecommunications cable comprising:
a cable jacket defining an elongate cable core;
a conductor assembly comprising four twisted pairs of conductors disposed along said cable core;
a plurality of parallel elongate localised and like distensions substantially evenly spaced about an inner surface of said cable jacket;
a channel in said inner surface between each adjacent pair of distensions, said channels having a width greater than a width of said distensions; and
four filler elements, one of each of said filler elements positioned between said inner surface and a corresponding one of said twisted pairs of conductors;
wherein said filler elements prevent said twisted pairs from entering said channels; and
wherein said distensions prevent said conductor assembly from coming into contact with said inner surface.
5. The telecommunications cable of claim 4 , wherein said distensions project above said inner surface at least 25% of the thickness of said cable jacket.
6. The telecommunications cable of claim 4 , wherein said filler elements have a width greater than said channel width.
7. The telecommunications cable of claim 4 , wherein said four twisted pairs of conductors wind helicoidally about an axis along said cable core in a first direction and where said localised distensions wind helicoidally along said inner surface in a direction opposite to said first direction.
8. The telecommunications cable of claim 4 , comprising less than six of said distensions.
9. The telecommunications cable of claim 4 , wherein during manufacturing said cable jacket is extruded over said conductor assembly and further wherein said distensions are formed in said inner surface when said cable jacket is extruded.
10. A separator spline for use in a telecommunications cable, the spline comprising:
first and second elongate dividing strips having a substantially H shaped cross section and arranged side by side;
wherein said spline twists helicoidally along its length.
11. The separator spline of claim 10 , wherein each of said elongate dividing strips comprises a central strip, an inner strip attached towards a centre thereof at right angles to an inner edge of said central strip and an outer strip attached towards a centre thereof at right angles to an outer edge of said central strip, wherein a pair of elongate filler elements are attached along either edge of said outer strip and further wherein an outer surface of said inner strips of said first and second dividing strips are touching one another.
12. The separator spline of claim 11 , wherein said inner strip of said first dividing strip and said inner strip of said second dividing strip are fabricated from the same piece of material.
13. The separator spline of claim 11 , wherein said inner strip of said first dividing strip and said inner strip of said second dividing strip are bonded together.
14. The separator spline of claim 10 , wherein said first and second dividing strips are fabricated from the same piece of material.
15. The separator spline of claim 10 , wherein said first and second dividing strips are bonded together.
16. A telecommunications cable comprising:
a cable jacket defining an elongate cable core;
four twisted pairs of conductors disposed along said cable core, each of said conductors comprising a conductive core surrounded by an insulation; and
a spline separating said four twisted pairs of conductors from one another;
wherein said spline comprises first and second elongate dividing strips having a substantially H shaped cross section and arranged side by side; and
wherein said spline and said four twisted pairs of conductors are helicoidally twisted together along the length of the telecommunications cable.
17. The telecommunications cable of claim 16 , wherein each of said first and second elongate dividing strips comprises a central strip, an inner strip attached towards a centre thereof at right angles to an inner edge of said central strip, and an outer strip attached towards a centre thereof at right angles to an outer edge of said central strip; and
wherein the first and second elongate dividing strips are arranged within the cable core such that an outer surface of said inner strips of said first and second elongate dividing strips are touching one another.
18. The telecommunications cable of claim 17 , wherein said inner strip of said first elongate dividing strip and said inner strip of said second elongate dividing strip are bonded together.
19. The telecommunications cable of claim 17 , further comprising a pair of elongate filler elements are attached at opposing ends of said outer strip of each of said first and second elongate dividing strips.
20. The telecommunications cable of claim 16 , wherein said first and second elongate dividing strips are positioned offset from one another within the cable core.
21. The telecommunications cable of claim 20 , wherein said four twisted pairs of conductors includes a first twisted pair having a first twist lay length, a second twisted pair having a second twist lay length, a third twisted pair having a third twist lay length, and a fourth twisted pair having a fourth twist lay length;
wherein said first and second twist lay lengths are shorter than said third and fourth twist lay lengths; and
wherein an arrangement of said four twisted pairs of conductors within said cable core and the offset positioning of said first and second elongate dividing strips are such that the third and fourth twisted pairs are located closer to a geometric center of said cable core than are said first and second twisted pairs of conductors.
22. A telecommunications cable comprising:
four twisted pairs of insulated conductors, each twisted pair comprising two conductors each surrounded by an insulation and helicoidally twisted together;
a spline configured to separate said four twisted pairs of insulated conductors from one another along the length of said telecommunications cable; and
a cable jacket surrounding said four twisted pairs of insulated conductors and said spline along the length of the telecommunications cable;
wherein said spline comprises a central strip, first and second side strips positioned parallel to said central strip on either side of said central strip, and first and second cross strips positioned on opposite sides of said central strip and substantially perpendicular to said central strip;
wherein said first cross strip joins said first side strip to said central strip such that a combination of said first side strip, said first cross strip and said central strip has a substantially H shaped cross-section;
wherein said second cross strip joins said second side strip to said central strip such that a combination of said second side strip, said second cross strip and said central strip has a substantially H shaped cross-section; and
wherein said first and second cross strips are offset relative to one another along a cross-sectional height of said central strip.
23. The telecommunications cable of claim 22 , wherein said spline is a unitary structure.
24. The telecommunications cable of claim 22 , wherein said spline comprises a material having a dielectric constant that is substantially the same as a dielectric constant of said insulation of said twisted pairs.
25. The telecommunications cable of claim 22 , wherein said four twisted pairs of conductors includes a first twisted pair having a first twist lay length, a second twisted pair having a second twist lay length, a third twisted pair having a third twist lay length, and a fourth twisted pair having a fourth twist lay length;
wherein said first and second twist lay lengths are shorter than said third and fourth twist lay lengths; and
wherein an arrangement of said four twisted pairs of conductors within said cable core and the offset positioning of said first and second cross strips are such that the third and fourth twisted pairs are located closer to a geometric center of said cable core than are said first and second twisted pairs of conductors.
26. The telecommunications cable of claim 22 , wherein said first and second side strips prevent said four twisted pairs from contacting said cable jacket.
27. The telecommunications cable of claim 22 , further comprising four filler elements, each filler element being attached to a respective end of said first and second side strips.