IP Library Granted Patent US 7,943,254
Granted Patent B2
US 7,943,254 · App. 11/684,871 · Granted May 17, 2011

Anode and battery

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Quick Facts
Patent No.
US 7,943,254
App. No.
11/684,871
Granted
May 17, 2011
Kind
B2
Abstract

An anode capable of relaxing the stress concentration and improving the characteristics and a battery using it are provided. The anode includes an anode current collector and an anode active material layer containing silicon (Si) as an element, wherein an anode active material layer has a metal element increasing and decreasing region in which a metal element is contained as an element, and a concentration of the metal element is increased and then decreased in a thickness direction.

Claims (41)

1. An anode comprising:

an anode current collector; and

an anode active material layer containing silicon (Si) as an element, wherein the anode active material layer has a metal element increasing and decreasing region in which a metal element is contained as an element, and a concentration of the metal element is increased and then decreased in a thickness direction,

wherein,

the anode active material layer further contains oxygen (O) as an element.

2. The anode according to claim 1 , wherein the anode active material layer further includes a metal element constant region in which the metal element is contained, and a concentration of the metal element therein is lower than the concentration of the metal element in the metal element increasing and decreasing region and constant in the thickness direction, and

the metal element increasing and decreasing region and the metal element constant region exist in the form of layer in the thickness direction of the anode active material layer.

3. The anode according to claim 1 , wherein the anode active material layer has a plurality of the metal element increasing and decreasing regions in the form of layer in the thickness direction.

4. The anode according to claim 1 containing at least one selected from the group consisting of titanium (Ti), chromium (Cr), iron (Fe), cobalt (Co), nickel (Ni), and zirconium (Zr) as the metal element.

5. The anode according to claim 1 , wherein the anode active material layer has a high oxygen region with a high oxygen concentration and a low oxygen region with a low oxygen concentration in the form of layer in the thickness direction.

6. The anode according to claim 5 , wherein the high oxygen region and the metal element increasing and decreasing region correspond with each other at least in part.

7. The anode according to claim 1 , wherein some of the metal element is bonded to oxygen to form an oxide.

8. The anode according to claim 1 , wherein at least part of the anode active material layer is formed by vapor-phase deposition method.

9. The anode according to claim 1 , wherein the anode active material layer is alloyed with the anode current collector at least in part.

10. The anode according to claim 1 , wherein a surface roughness of the anode current collector is 0.1 μm or more in unit of value Ra.

11. The anode according to claim 1 , wherein the active material layer has a plurality of active material particles containing the silicon,

the active material particles form a plurality of secondary particles, and

each secondary particle is separated by a groove.

12. A battery comprising:

a cathode;

an anode; and

an electrolyte,

wherein,

the anode includes an anode current collector and an anode active material layer containing silicon (Si) as an element,

the anode active material layer includes a metal element increasing and decreasing region in which a metal element is contained as an element,

a concentration of the metal element increases and then decreases in a thickness direction, and

the anode active material layer further contains oxygen (O) as an element.

13. The battery according to claim 12 , wherein the anode active material layer further includes a metal element constant region in which the metal element is contained, and a concentration of the metal element therein is lower than the concentration of the metal element in the metal element increasing and decreasing region and constant in the thickness direction, and

the metal element increasing and decreasing region and the metal element constant region exist in the form of layer in the thickness direction of the anode active material layer.

14. The battery according to claim 12 , wherein the anode active material layer has a plurality of the metal element increasing and decreasing regions in the form of layer in the thickness direction.

15. The battery according to claim 12 , wherein at least one selected from the group consisting of titanium (Ti), chromium (Cr), iron (Fe), cobalt (Co), nickel (Ni), and zirconium (Zr) is contained as the metal element.

16. The battery according to claim 12 , wherein the anode active material layer has a high oxygen region with a high oxygen concentration and a low oxygen region with a low oxygen concentration in the form of layer in the thickness direction.

17. The battery according to claim 16 , wherein the high oxygen region and the metal element increasing and decreasing region correspond with each other at least in part.

18. The battery according to claim 12 , wherein some of the metal element is bonded to oxygen to form an oxide.

19. The battery according to claim 12 , wherein at least part of the anode active material layer is formed by vapor-phase deposition method.

20. The battery according to claim 12 , wherein the anode active material layer is alloyed with the anode current collector at least in part.

21. The battery according to claim 12 , wherein a surface roughness of the anode current collector is 0.1 μm or more in unit of value Ra.

22. The battery according to claim 12 , wherein the cathode, the anode, and the electrolyte are contained inside a battery can.

23. The battery according to claim 12 , wherein the active material layer has a plurality of active material particles containing silicon,

the active material particles form a plurality of secondary particles, and

each secondary particle is separated by a groove.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2018
From: TOHOKU MURATA MANUFACTURING CO., LTD
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 045103/0835 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2018
From: SONY CORPORATION
To: TOHOKU MURATA MANUFACTURING CO.,LTD
Reel/Frame 045104/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 2, 2008
From: HIROSE, TAKAKAZU; IWAMA, MASAYUKI; MATSUMOTO, KOICHI; KONISHIIKE, ISAMU; KAWASE, KENICHI
To: SONY CORPORATION
Reel/Frame 020744/0662 →