Self supporting reinforced header
View Patent ↗A self supporting header has a horizontally extending header pipe of fiberglass reinforced plastic with a horizontal axis and a flange of fiberglass reinforced plastic connected to an outer surface of the header pipe by at least one web and extending along at least part of the horizontal extent of the header pipe. The at least one web extends vertically from at least one of the top and bottom of the header pipe and is connected to the flange. A reinforcing member or material is embedded in at least one of the flange and the at least one web and that has a greater modulus of elasticity than a modulus of elasticity of the fiberglass reinforced plastic of the header pipe reinforces a cross-section of the header for increasing the self supporting strength of the header. The reinforcing member may be made of metal or a carbon composite material.
1. A self supporting reinforced header comprising:
a horizontally extending header pipe of fiberglass reinforced plastic, the header pipe having a horizontal axis; and
a flange of fiberglass reinforced plastic connected to an outer surface of the header pipe by at least one web and extending along at least part of a horizontal extent of the header pipe, the at least one web extending vertically from at least one of the top and bottom of the header pipe by a selected amount and connected to the flange, the flange having a metal reinforcing member embedded in at least one of the flange and the at least one web for reinforcing a cross-section of the header for increasing the self supporting strength of the header.
2. The self supporting reinforced header of claim 1 , wherein the embedded metal reinforcing member comprises at least one bar.
3. The self supporting reinforced header of claim 1 , wherein the embedded metal reinforcing member comprises at least one plate.
4. The self supporting reinforced header of claim 1 , comprising at least two webs, one web extending vertically from the top of the header pipe and another web extending from the bottom of the header pipe, each web connected to a flange having a metal reinforcing member embedded in at least one of the web and the flange for reinforcing a cross-section of the header for increasing the self supporting strength of the header.
5. The self supporting reinforced header of claim 1 , comprising at least two pairs of webs, a first web pair extending vertically from the top of the header pipe and the second web pair extending from the bottom of the header pipe, each web pair connected to a flange having a metal reinforcing member embedded in at least one of the web and the flange for reinforcing a cross-section of the header for increasing the self supporting strength of the header.
6. The self supporting reinforced header of claim 5 , wherein each of the webs in a pair of webs are spaced apart from each other.
7. The self supporting reinforced header of claim 4 , wherein the header pipe, webs and flanges substantially form an I-beam in cross-section.
8. The self supporting reinforced header of claim 5 , wherein the header pipe, webs and flanges substantially form an I-beam in cross-section.
9. The self supporting reinforced header of claim 1 , wherein the header pipe is necked down along the horizontal axis.
10. The self supporting reinforced header of claim 1 , wherein the header pipe contains a plurality of connecting holes spaced along the horizontal axis.
11. The self supporting reinforced header of claim 1 , comprising at least two pairs of webs, a first web pair extending vertically from the top of the header pipe and the second web pair extending from the bottom of the header pipe, a cross piece connected to and extending across each web pair, and an L-shaped metal reinforcing member embedded in the cross pieces and their respective web pairs at the location where each cross piece connects to its respective web pair.
12. The self supporting reinforced header of claim 1 , wherein the at least one web comprises a pair of spaced apart side plates and a cross piece with a metal reinforcing member embedded within the cross piece.
13. The self supporting reinforced header of claim 4 , wherein the web and flange connected thereto is T-shaped with an upright part connected to the header pipe and a cross part connected to the upright part.
14. The self supporting reinforced header of claim 13 , wherein the metal reinforcing member is embedded in the web and flange and has a T-shaped cross-section.
15. A self supporting reinforced header comprising:
a horizontally extending header pipe of fiberglass reinforced plastic, the header pipe having a horizontal axis;
a flange of fiberglass reinforced plastic connected to an outer surface of the header pipe by at least one web and extending along at least part of the horizontal extent of the header pipe, the at least one web extending vertically from at least one of the top and bottom of the header pipe by a selected amount and connected to the flange, the flange having a reinforcing member or material embedded in at least one of the flange and the at least one web that has a greater modulus of elasticity than a modulus of elasticity of the fiberglass reinforced plastic of the header pipe for reinforcing a cross-section of the header for increasing the self supporting strength of the header.
16. The self supporting reinforced header of claim 15 , wherein the embedded reinforcing member or material comprises a non-metal composite member.
17. The self supporting reinforced header of claim 15 , comprising at least two webs, one web extending vertically from the top of the header pipe and another web extending from the bottom of the header pipe, each web connected to a flange having a carbon composite reinforcing member embedded in at least one of the webs and the flanges for reinforcing a cross-section of the header for increasing the self supporting strength of the header.
18. The self supporting reinforced header of claim 15 , comprising at least two pairs of webs, a first web pair extending vertically from the top of the header pipe and the second web pair extending from the bottom of the header pipe, each web pair connected to a flange having a carbon composite reinforcing member embedded in at least one of the webs and the flanges for reinforcing a cross-section of the header for increasing the self supporting strength of the header.
19. The self supporting reinforced header of claim 15 , wherein the at least one web comprises an upright part connected to the header pipe and a cross piece connected to the upright part and wherein the reinforcing member is a carbon composite member having a T-shaped cross-section.
20. The self supporting reinforced header of claim 15 , wherein the at least one web comprises a pair of spaced apart side plates and a cross piece with a carbon composite reinforcing member embedded within at least one of the side plates and the cross piece.