Fluidically damped printhead
View Patent ↗A printhead for an inkjet printer that has a printhead integrated circuit with nozzles for ejecting ink, and a support structure for supporting the printhead IC. The support structure has ink conduits for supplying the nozzles with ink and a fluidic damper containing gas for compression by pressure pulses in the ink within the ink conduits to dissipate the pressure pulse. Damping pressure pulses using gas compression can be achieved with small volumes of gas. This preserves a compact design while avoiding any nozzle flooding from transient spikes in the ink pressure.
1. A printhead for an inkjet printer, the printhead comprising:
a printhead integrated circuit (IC) with a plurality of arrays of nozzles for ejecting ink; and
a support structure for supporting the printhead IC, the support structure having ink conduits formed therein, each ink conduit supplying one of the plurality of arrays of nozzles with ink, an upstream end of each ink conduit is supplied with ink from an ink supply and a downstream end of each ink conduit feeds to a waste ink outlet, a roof of each ink conduit having an array of cavities defined therein distributed along the length of each ink conduit, each ink conduit further having a weir proximal to the downstream end of the ink conduit for damming ink in the ink conduit, wherein a separate pocket of gas is captured in each cavity when the ink is dammed by the weir, the pockets of gas being compressed by pressure pulses in the ink within the ink conduits to dissipate the pressure pulses.
2. A printhead according to claim 1 wherein each of the cavities is partially defined by an ink meniscus when the ink conduits of the support structure are primed with ink.
3. A printhead according to claim 2 wherein each of the cavities is a blind recess with an opening facing one or more of the ink conduits.
4. A printhead according to claim 3 wherein the opening of each of the blind recesses faces one of the ink conduits only.
5. A printhead according to claim 4 wherein the opening of each of the blind recesses is configured to inhibit ink filling the recess by capillary action.
6. A printhead according to claim 1 wherein the openings to each respective cavity have an upstream edge and a downstream edge, the upstream edge contacting the ink before the downstream edge during initial priming of the ink conduits from the ink supply, and the upstream edge having a transition face between the conduit and the cavity interior, the transition face being configured to inhibit ink from filling the cavity and purging the gas by capillary action during initial priming of the ink conduit.
7. A printhead according to claim 6 wherein the ink conduits have channels extending longitudinally along the support structure between the upstream and downstream ends, and each of the channels have a series ink feed passages spaced along respective channels to provide fluid communication between the channel and the printhead IC.
8. A printhead according to claim 7 wherein the ink feed passages join to the channel along a wall of the channel that is opposite the wall including the openings to the cavities.
9. A printhead according to claim 8 wherein the support structure is a liquid crystal polymer (LCP).
10. A printhead according to claim 9 wherein the support structure is a two-part LCP moulding with the channels and the feed passages formed in one part and the cavities formed in the other part.
11. A printhead according to claim 10 wherein the support structure has a plurality of printhead ICs mounted end to end along one side face.
12. A printhead according to claim 11 wherein the printhead ICs are mounted to the side face via an interposed adhesive film having holes for fluid communication between the ink feed passages and the printhead ICs.