IP Library Granted Patent US 7,742,118
Granted Patent B2
US 7,742,118 · App. 11/690,563 · Granted Jun 22, 2010

Thin film transistor array panel and manufacturing method thereof

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Quick Facts
Patent No.
US 7,742,118
App. No.
11/690,563
Granted
Jun 22, 2010
Kind
B2
Abstract

A method of manufacturing a thin film transistor array panel is provided, the method includes: forming a gate line on an insulating substrate; forming a gate insulating layer; forming a semiconductor layer; forming a data conductive layer including a data line and a drain electrode; depositing a passivation layer; forming a photoresist including a first portion located on an end portion of the gate line, a second portion thicker than the first portion and located on the drain electrode, and a third portion thicker than the second portion; exposing a portion of the passivation layer under the second portion of the photoresist and a portion of the gate insulating layer under the first portion of the photoresist by etching using the photoresist as an etch mask; forming first and second contact holes exposing the drain electrode and the end portions of the gate line, respectively; and forming a pixel electrode connected to the drain electrode through the first contact hole.

Claims (19)

1. A method of manufacturing a thin film transistor array panel, the method comprising:

forming a gate line on an insulating substrate;

forming a gate insulating layer;

forming a semiconductor layer;

forming a data conductive layer including a data line and a drain electrode;

depositing a passivation layer;

forming a photoresist including a first portion located on an end portion of the gate line, a second portion thicker than the first portion and located on the drain electrode, and a third portion thicker than the second portion;

exposing a portion of the passivation layer under the second portion of the photoresist and a portion of the gate insulating layer under the first portion of the photoresist by etching using the photoresist as an etch mask;

forming first and second contact holes exposing the drain electrode and the end portions of the gate line, respectively; and

forming a pixel electrode connected to the drain electrode through the first contact hole.

2. The method of claim 1 , wherein the photoresist further comprises a fourth portion disposed on an end portion of the data line, and the method further comprises forming a third contact hole exposing the end portion of the data line.

3. The method of claim 1 , wherein the exposure is performed by dry etching under a condition that etching ratios for the photoresist and the passivation layer are substantially the same.

4. The method of claim 1 , wherein the exposed portion of the gate line is thicker than the exposed portion of the passivation layer.

5. The method of claim 1 , wherein the formation of the first and second contact holes is performed by dry etching under a condition that etching ratios for the gate insulating layer and the passivation layer are substantially the same.

6. The method of claim 1 , wherein the gate line or the data line comprises a lower film of Cr, Mo or Mo alloy and an upper film of Al or Al alloy.

7. The method of claim 6 , further comprising:

removing the upper film before forming the pixel electrode.

8. The method of claim 1 , wherein the pixel electrode comprises IZO.

9. The method of claim 1 , wherein the data line and the semiconductor layer is formed using a single photoresist film.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2012
From: SAMSUNG ELECTRONICS CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 029015/0804 →