IP Library Granted Patent US 7,763,088
Granted Patent B2
US 7,763,088 · App. 11/691,105 · Granted Jul 27, 2010

Biomass gasification system

Assignee: Rentech, Inc.
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Quick Facts
Patent No.
US 7,763,088
App. No.
11/691,105
Granted
Jul 27, 2010
Kind
B2
Abstract

A cost-effective biomass gasification method and system for converting biomass materials into gaseous fuel. The system and method are capable of converting at least about 50-70% of the carbon in a biomass material into gaseous carbon at a temperature lower than about 1300° F. Also provided is a highly-efficient, cost-effective biomass gasification system comprising a combustor and a gasifier with an inside diameter of at least about 36 inches and a height of at least about 40 feet.

Claims (27)

1. A biomass gasification system comprising:

a combustor for heating a fluidized particulate material; and

a gasifier disposed to receive the heated fluidized particulate material and a biomass feedstock comprising carbon,

whereby the heated fluidized material heats the biomass feedstock to produce a product gas; and

wherein the gasifier has a height of at least about 40 feet and an inside diameter of at least about 36 inches and is configured such that a fraction, Xg, of carbon in the biomass feedstock greater than 0.009 times the gasifier temperature (° F.) minus 0.725 is converted into the product gas.

2. The biomass gasification system of claim 1 , wherein the gasifier is configured to convert at least a portion of the biomass feedstock to char and wherein the system is configured for transfer of the char out of the gasifier.

3. The biomass gasification system of claim 2 , wherein the system is configured to transfer at least a portion of the char to the combustor and wherein the combustor is configured to combust the char to heat the fluidized particulate material.

4. The biomass gasification system of claim 1 , wherein the system is configured to transfer at least a portion of the product gas to the combustor and wherein the combustor is configured to combust the product gas to heat the fluidized particulate material.

5. The biomass gasification system of claim 1 wherein X g is greater than 0.5 at a temperature of less than about 1300° F.

6. The biomass gasification system of claim 5 , wherein X g is at least about 0.7 at a temperature lower than about 1300° −F.

7. A biomass gasification method comprising the steps of:

heating a fluidized particulate material in a combustor;

transferring the heated fluidized particulate material to a gasifier operating at a gasifier temperature of less than about 1300° F.; and

introducing a biomass feedstock comprising carbon to the gasifier and converting, via heat transfer from the fluidized particulate material, a fraction, X g , of carbon in the biomass feedstock greater than 0.0009 times the gasifier temperature (° F.) minus 0.725 into product gas.

8. The biomass gasification method of claim 7 , wherein at least a portion of the biomass feedstock is converted to char in the gasifier and wherein the method further comprises transferring the char out of the gasifier.

9. The biomass gasification method of claim 8 , further comprising transferring at least a portion of the char to the combustor wherein it is combusted to heat the fluidized particulate material.

10. The biomass gasification method of claim 9 , wherein substantially no fuel other than char, a portion of the product gas, or both is added to the combustor.

11. The biomass gasification method of claim 7 , further comprising transferring at least a portion of the product gas to the combustor wherein it is combusted to heat the fluidized particulate material.

12. The biomass gasification method of claim 7 , further comprising converting at least about 70% of the carbon in the biomass feedstock into the product gas.

13. The biomass gasification method of claim 7 , wherein the inside diameter of the gasifier is at least about 36 inches, wherein the height of the gasifier is at least about 40 feet, or both.

14. The biomass gasification method of claim 7 wherein X g is at least about 0.5.

15. A biomass gasification system comprising:

a combustor for heating a fluidized particulate material; and

a gasifier constructed to operate at temperatures up to, but not exceeding, 1300° F. and disposed to receive a biomass feedstock and the heated fluidized particulate material,

wherein the heated fluidized material heats the biomass feedstock to produce a product gas.

16. The biomass gasification system of claim 15 wherein the inside diameter of the gasifier is at least about 36 inches and the height of the gasifier is at least about 40 feet.

17. The biomass gasification system of claim 15 wherein the diameter and height of the gasifier are such that, during gasification, eddy formation, downward flow of solids along the gasifier walls from a dilute entrained phase contiguous with and located above a fluidized zone within the gasifier to said fluidized zone, or both are such that thermally-balanced operation at a fraction carbon conversion, X g , of at least 0.7 is obtainable with a gasifier temperature of less than or equal to about 1300° F.

Assignments (8)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2014
From: RENTECH, INC.
To: RES USA, LLC
Reel/Frame 033683/0266 →
CORRECTIVE ASSIGNMENT TO CORRECT THE RELEASE BY SECURED PARTY, TO REMOVE RECEIVING PARTY RENTECH, INC. ERRONEOUSLY LISTED ON THE COVER SHEET PREVIOUSLY RECORDED ON REEL 026428 FRAME 0416. ASSIGNOR(S) HEREBY CONFIRMS THE REMOVAL OF RECEIVING PARTY RENTECH, INC. Recorded Jun 24, 2011
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: RENTECH ENERGY MIDWEST CORPORATION
Reel/Frame 026499/0449 →
RELEASE OF SECURITY INTEREST Recorded Jun 10, 2011
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: RENTECH ENERGY MIDWEST CORPORATION; RENTECH, INC.
Reel/Frame 026428/0416 →
SECURITY AGREEMENT Recorded Jun 10, 2011
From: RENTECH ENERGY MIDWEST CORPORATION; RENTECH, INC.
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
Reel/Frame 026429/0156 →
SECURITY AGREEMENT Recorded Jan 29, 2010
From: RENTECH ENERGY MIDWEST CORPORATION
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
Reel/Frame 023870/0270 →
SECURITY AGREEMENT Recorded Jul 9, 2009
From: RENTECH, INC.
To: CREDIT SUISSE
Reel/Frame 022928/0544 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 2, 2009
From: SILVAGAS CORPORATION
To: RENTECH, INC.
Reel/Frame 022909/0960 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2009
From: FELDMANN, HERMAN
To: SILVAGAS CORPORATION
Reel/Frame 022635/0189 →
Continuity (2)
Provisional Application 6078544000 · Mar 24, 2006
Related Publication 20080022592A1 · Jan 31, 2008