IP Library Granted Patent US 7,853,178
Granted Patent B2
US 7,853,178 · App. 11/692,259 · Granted Dec 14, 2010

Methods and devices for selectively driving developer members within an image forming device

Assignee: Lexmark International, Inc.
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Quick Facts
Patent No.
US 7,853,178
App. No.
11/692,259
Granted
Dec 14, 2010
Kind
B2
Abstract

A method and device for controlling toner transfer during the formation of a toner image within an image forming device is described herein. One exemplary image forming device includes a toner reservoir that stores toner of a first color, a developer member that receives toner from the toner reservoir, a photoconductive member proximate the developer member that receives toner from the developer member, and a driver. While rotating the photoconductive member, the driver selectively rotates the developer member based on a color content of the image. For example, the driver does not rotate the developer member while rotating the photoconductive member when the toner image being formed lacks the first color. Alternatively, the driver lows the rotational speed of the developer member while rotating the photoconductive member when the toner image being formed lacks the first color.

Claims (40)

1. A system to control toner transfer during formation of a toner image within an image forming device, the system comprising:

a toner reservoir to store toner of a first color;

a developer member adapted to receive the toner from the toner reservoir;

a photoconductive member positioned in proximity to the developer member to receive the toner from the developer member; and

a driver adapted to independently rotate the developer member and the photoconductive member, the driver configured to selectively stop or slow rotation of the developer member while maintaining a desired rotational speed of the photoconductive member when a first predetermined section of the toner image being formed lacks the first color.

2. The system of claim 1 wherein the photoconductive member contacts at least a portion of the developer member.

3. The system of claim 1 wherein the driver is further configured to selectively increase a rotational speed of the developer member when a second predetermined section of the toner image being formed contains the first color.

4. The system of claim 3 wherein the driver selectively increases the rotational speed of the developer member when the second predetermined section of the toner image being formed contains the first color by:

ramping up a rotational speed of the developer member to a desired rotational speed; and

rotating the developer member at the desired rotational speed while forming the second predetermined section of the toner image.

5. The system of claim 3 wherein the driver is further configured to vary a ratio of a rotational speed of the developer member and a rotational speed of the photoconductive member to vary a scrub rate associated with the image forming device.

6. The system of claim 1 wherein the driver comprises:

a first motor configured to rotate the photoconductive member; and

a second motor configured to selectively stop or slow rotation of the developer member when the first predetermined section of the toner image being formed lacks the first color.

7. The system of claim 1 wherein the driver comprises:

a motor configured to rotate the photoconductive member and the developer member; and

a clutch configured to selectively stop rotation of the developer member while maintaining rotation of the photoconductive member when at least the first predetermined section of the toner image being formed lacks the first color.

8. The system of claim 1 wherein the driver is further configured to selectively rotate the developer member at a desired maintenance speed while rotating the photoconductive member to perform one or more maintenance operations associated with the photoconductive member and the developer member.

9. A method of controlling toner transfer during formation of a toner image within an image forming device, the method comprising:

rotating one or more photoconductive members when forming the toner image; and

selectively stopping or slowing rotation of a developer member contacting at least a portion of one rotating photoconductive member based on a color content of the toner image.

10. The method of claim 9 wherein selectively stopping or slowing rotation of the developer member further comprises ramping down a rotational speed of the developer member until the developer member stops rotating or reaches a desired idle rotational speed when the toner image being formed lacks a toner color associated with the developer member.

11. The method of claim 9 wherein a first photoconductive member and a first developer member are associated with a toner having a first color and a second photoconductive member and a second developer member are associated with a toner having a second color, wherein selectively stopping or slowing rotation of the developer member based on the color content of the toner image comprises:

rotating the first developer member while stopping or slowing rotation of the second developer member when forming a first portion of the toner image containing the first color but lacking the second color; and

rotating the second developer member while stopping or slowing rotation of the first developer member when forming a second portion of the toner image containing the second color but lacking the first color.

12. The method of claim 9 wherein a first photoconductive member and a first developer member are associated with a toner having a first color, and wherein selectively stopping or slowing rotation of the developer member based on the color content of the toner image comprises:

selectively rotating the first developer member at a first rotational speed when forming a first portion of the toner image containing the first color; and

stopping rotation of the first developer member or slowing rotation of the first developer member to a second rotational speed less than the first rotational speed when forming a second portion of the toner image lacking the first color.

13. The method of claim 12 wherein selectively rotating the first developer member comprises:

ramping up a rotational speed of the first developer member to the first rotational speed; and

rotating the first developer member at the first rotational speed when forming the first portion of the toner image.

14. The method of claim 12 further comprising varying a ratio of a rotational speed of the first developer member and a rotational speed of the first photoconductive member to vary a scrub rate associated with the image forming device.

15. The method of claim 9 further comprising selectively rotating the developer member at a maintenance rotational speed to periodically perform one or more maintenance operations associated with at least one of the photoconductive members and the developer member.

16. A method of controlling toner transfer during formation of a toner image within an image forming device, the method comprising:

rotating a developer member associated with a toner having a first color at a first rotational speed while rotating a photoconductive member at a second rotational speed when forming a first portion of the toner image containing the first color; and

rotating the photoconductive member at the second rotational speed and stopping or slowing rotation of the developer member when forming a second portion of the toner image lacking the first color.

17. The method of claim 16 wherein the developer member contacts at least a portion of the photoconductive member.

18. The method of claim 16 further comprising evaluating a color content of an image to determine which portions of the toner image lack the first color.

19. The method of claim 16 further comprising varying a ratio of a rotational speed of the developer member and a rotational speed of the photoconductive member to vary a scrub rate associated with the image forming device.

20. The method of claim 16 further comprising selectively rotating the developer member at a maintenance rotational speed while rotating the photoconductive member to perform one or more maintenance operations associated with the photoconductive member and the developer member.

Assignments (8)
SECURITY INTEREST Recorded Jan 5, 2026
From: LEXMARK INTERNATIONAL, INC.
To: BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 074202/0192 →
SECURITY INTEREST Recorded Jan 5, 2026
From: LEXMARK INTERNATIONAL, INC.
To: BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 074202/0293 →
SECURITY INTEREST Recorded Sep 23, 2025
From: LEXMARK INTERNATIONAL, INC.
To: CITIBANK, N.A.
Reel/Frame 073007/0118 →
SECURITY INTEREST Recorded Sep 23, 2025
From: LEXMARK INTERNATIONAL, INC.
To: JEFFERIES FINANCE LLC
Reel/Frame 073007/0346 →
RELEASE OF SECURITY INTEREST Recorded Jan 18, 2024
From: CHINA CITIC BANK CORPORATION LIMITED, GUANGZHOU BRANCH, AS COLLATERAL AGENT
To: LEXMARK INTERNATIONAL, INC.
Reel/Frame 066345/0026 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT U.S. PATENT NUMBER PREVIOUSLY RECORDED AT REEL: 046989 FRAME: 0396. ASSIGNOR(S) HEREBY CONFIRMS THE PATENT SECURITY AGREEMENT. Recorded Oct 24, 2018
From: LEXMARK INTERNATIONAL, INC.
To: CHINA CITIC BANK CORPORATION LIMITED, GUANGZHOU BRANCH, AS COLLATERAL AGENT
Reel/Frame 047760/0795 →
PATENT SECURITY AGREEMENT Recorded Aug 30, 2018
From: LEXMARK INTERNATIONAL, INC.
To: CHINA CITIC BANK CORPORATION LIMITED, GUANGZHOU BRANCH, AS COLLATERAL AGENT
Reel/Frame 046989/0396 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 28, 2007
From: FOSTER, LARRY STEVEN; HORRALL, PAUL DOUGLAS
To: LEXMARK INTERNATIONAL, INC., J. MCARDLE
Reel/Frame 019074/0299 →
Continuity (1)
Related Publication 20080240783A1 · Oct 2, 2008