Ram-type tensioner assembly with accumulators
View Patent ↗A tensioner assembly having a fully extended position, a fully retracted position and a plurality of extended positions there between, for supporting a riser extending downwardly from a platform to a subsea wellhead. The tensioner assembly can have a riser conductor portion, a tension disk, a lower support structure, a plurality of ram tensioner piston rods, a cylinder deck, a plurality of hydraulic stroke cylinders, a plurality of first primary accumulators, a plurality of second primary accumulators, a plurality of first valves, a plurality of secondary accumulators, and a plurality of second valves.
1. A tensioner assembly having a fully extended position, a fully retracted position and a plurality of extended positions therebetween, for supporting a riser extending downwardly from a platform to a subsea wellhead, wherein the tensioner assembly comprises:
a tension disk connected to a riser conductor portion having a moveable guiding, stabilizing assembly for slidably engaging a first track and a second track attachable to the platform for preventing lateral movement of the tensioner assembly due to yaw, pitch, roll and sway of a vessel;
a lower support structure for slidably and laterally supporting a plurality of hydraulic stroke cylinders;
a plurality of ram tensioner piston rods wherein each of the plurality of ram tensioner piston rods engages the tension disk on one end;
a cylinder deck securely supporting the first track and the second track and comprising a plurality of cylinder deck holes, wherein each of the plurality of cylinder deck holes has a diameter sufficient to enable slidable engagement with one of the plurality of hydraulic stroke cylinders;
wherein the plurality of hydraulic stroke cylinders are slidingly secured to the cylinder deck on one end and to the lower support structure on the opposite end, and wherein the plurality of hydraulic stroke cylinders is concentrically disposed around the downwardly extending riser from the riser conductor portion, and wherein each of the plurality of hydraulic stroke cylinders is adapted for receiving one of the plurality of ram tensioner piston rods;
a plurality of primary accumulators wherein each of the plurality of primary accumulators is connected to the cylinder deck and wherein each of the plurality of primary accumulators is in fluid communication with one of the plurality of hydraulic stroke cylinders in a one-to-one connection and wherein each of the plurality of primary accumulators has a volume dependant on a desired stiffness of the plurality of ram tensioner piston rods;
a plurality of secondary accumulators, each in fluid communication with one of the plurality of hydraulic stroke cylinders in a one-to-one connection, and wherein each of the plurality of secondary accumulators is secured to one of the plurality of hydraulic stroke cylinders;
a conductor fixedly secured to the lower support structure for slidably and removeably containing the riser from the subsea well;
a plurality of valves, wherein each of the plurality of valves is disposed between one of the plurality of secondary accumulators and one of the plurality of hydraulic stroke cylinders; and
wherein the tension disk can move from a fully retracted position to a fully extended position and a plurality of positions therebetween using the moveable guiding, stabilizing assembly engaging the first track and the second track and preventing lateral movement of the tension disk due to yaw, pitch, roll and sway of the vessel.
2. The tensioner assembly of claim 1 , wherein the conductor is non-removeably secured to the cylinder deck.
3. The tensioner assembly of claim 1 , wherein the moveable guiding, stabilizing assembly comprises a plurality of rollers engaging the first track and the second track to prevent lateral movement of the tension disk.
4. The tensioner assembly of claim 1 , wherein the moveable guiding, stabilizing assembly comprises a plurality of pads for engaging the first track and the second track or a cylinder with a bushing ring around the cylinder to prevent lateral movement of the tension disk.
5. The tensioner assembly of claim 1 , further comprising: a plurality of second primary accumulators, each in fluid communication with one of the plurality of primary accumulators and one of the plurality of hydraulic stroke cylinders; and a plurality of second valves, wherein each of the plurality of second valves is disposed between one of the plurality of primary accumulators and one of the plurality of second primary accumulators.
6. The tensioner assembly of claim 1 , wherein the riser conductor portion is additionally fixedly secured to the cylinder deck for slidably containing the riser and a support plate disposed around the conductor portion for supporting the plurality of hydraulic stroke cylinders and the plurality of primary accumulators.
7. The tensioner assembly of claim 5 , wherein at least one of the plurality of second valves comprises a member of the group consisting of a block valve or a shut off valve.
8. The tensioner assembly of claim 1 , wherein at least one of the plurality of valves is a spring loaded dummy valve or a poppet valve.
9. The tensioner assembly of claim 1 , wherein each of the plurality of hydraulic stroke cylinders comprises a bore for receiving a first compressible fluid from one of the plurality of primary accumulators and a second non compressible fluid from one of the plurality of secondary accumulators.
10. The tensioner assembly of claim 9 , wherein the first compressible fluid is a pressurized gas and the second non-compressible fluid is a member of the group consisting of: a lubricating fluid, a white oil, a hydraulic fluid, a fluid for use on an offshore vessel that passes the United States Environmental Protection Agency “shrimp test” for 2006, a biodegradable lubricating oil, a peanut oil, a brake fluid, a water glycol fluid mixture, or combinations thereof.
11. The tensioner assembly of claim 9 , wherein the first compressible fluid is nitrogen, a nitrogen and air mixture, air, air and helium mixture, or combinations thereof.
12. The tensioner assembly of claim 1 , wherein the riser is slidably secured within the conductor.
13. The tensioner of claim 3 , wherein the plurality of rollers comprise steel, a polyamide, a composite of steel and a polyamide, polyurethane, or combinations thereof.
14. The tensioner of claim 13 , wherein each of the plurality of rollers are hollow or solid.
15. The tensioner of claim 1 , wherein the conductor comprises a member of the group, steel, aluminum, composite, concrete, or combinations thereof.
16. The tensioner of claim 15 , wherein the conductor extends below a waterline of the platform.
17. The tensioner assembly of claim 1 , further comprising at least one track base mounted to the cylinder deck and the first track or the second track for providing control lines and monitoring cables to the plurality of hydraulic stroke cylinders without entangling the control lines during extension and retraction of the plurality of ram tensioner piston rods.
18. The tensioner assembly of claim 1 , wherein the tensioner assembly is usable to support a riser from a drill ship, a semisubmersible, a work board, a tension leg platform with a short stroke, a deep draft cassion vessel, or combinations thereof.
19. The tensioner assembly of claim 1 , wherein the first track and the second track are attachable to the tensioner assembly.