IP Library Patent Application 11697562
Patent Application
App. No. 11/697,562

TOOL AND PROCESS FOR MANUFACTURING PIECES OF COMPOSITE MATERIALS OUTSIDE AN AUTOCLAVE

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Quick Facts
Patent No.
US None
App. No.
11/697,562
Abstract

This invention relates to a tool ( 9 ) for manufacturing pieces of composite material outside an autoclave comprising a stacking table ( 11 ); a movable head ( 15 ) on said stacking table ( 11 ) provided with: automatic means for placing tapes ( 19 ) of composite material; compacting means for compacting the composite material and microwave emission means ( 25 ) to cure the composite material. The invention also relates to a process for manufacturing pieces of composite material outside an autoclave, comprising the following steps: a) Placing composite material in the form of tapes on a tool with the shape of the piece to be manufactured, compacting it and partially curing it after its placement until completing a layer of the piece; b) Repeating step a) until completing the stacking of the piece and c) Curing the last layer of the piece until the required degree of curing.

Claims (21)

1 . A tool ( 9 ) for manufacturing pieces of composite material outside and autoclave, characterized in that it comprises:

a) A stacking table ( 11 ) having a movable upper surface ( 13 ) with the shape of the piece to be manufactured;

b) A movable head ( 15 ) on said stacking table ( 11 ) provided with the following means:

b 1 ) Automatic means for placing tapes ( 19 ) or rovings of composite material in the form of prepreg;

b 2 ) Compacting means for compacting the composite material;

b 3 ) Microwave emission means ( 25 ) for curing the composite material.

2 . A tool ( 9 ) for manufacturing pieces of composite material outside an autoclave according to claim 1 , characterized in that it is structured such that the movements of the head ( 15 ) and the upper surface ( 13 ) of the stacking table ( 11 ) allow the stacking of the desired piece.

3 . A tool ( 9 ) for manufacturing pieces of composite material outside an autoclave according to claim 2 , characterized in that it is structured such that the upper surface ( 13 ) can rotate about an axis located in the center thereof and move along the stacking table ( 11 ). and the head can move along the entire width of the stacking table ( 11 ).

4 . A tool ( 9 ) for manufacturing pieces of composite material outside an autoclave according to claim 1 , characterized in that said compacting means include a roller ( 39 ) and an ultrasonic unit ( 41 ).

5 . A tool ( 9 ) for manufacturing pieces of composite material outside an autoclave according to claim 1 , characterized in that the head is structured such that it can be configured with any operational state of the mentioned means.

6 . A tool ( 9 ) for manufacturing pieces of composite material outside an autoclave according to claim 1 , characterized in that the head is structured such that the order of action of the mentioned means can be modified.

7 . A tool ( 9 ) for manufacturing pieces of composite material outside an autoclave according to claim 1 , characterized in that the head is structured such that the distance between the mentioned means can be modified.

8 . A process for manufacturing pieces of composite material outside an autoclave, characterized in that it comprises the following steps:

a) Placing the composite material in the form of tapes or rovings of prepreg on a tool with the shape of the piece to be manufactured, compacting it and partially curing it after its placement until completing a layer of the piece;

b) Repeating step a) until completing the stacking of the piece; and

c) Curing the last layer of the piece to the required degree of curing.

9 . A process for manufacturing pieces of composite material outside an autoclave according to claim 8 , characterized in that in steps a) and b) the curing of the composite material is carried out by means of the local application of heat thereto after its placement with a microwave emitter.

10 . A process for manufacturing pieces of composite material outside an autoclave, characterized in that it comprises the following steps:

a) Placing the composite material in the form of tapes or rovings of prepreg on a tool with the shape of the piece, compacting it after its placement until completing a layer of the piece;

b) Repeating step a) until completing the stacking of the piece; and

c) Curing the piece by means of the local application of heat on its surface with a microwave emitter.

Assignments (2)
CHANGE OF NAME Recorded Apr 14, 2011
From: AIRBUS ESPANA, S.L.
To: AIRBUS OPERATIONS S.L.
Reel/Frame 026124/0168 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 18, 2007
From: SANCHEZ GOMEZ, JOSE; AVILA DOMINGUEZ, RAFAEL; BUTRAGUENO MARTINEZ, ASUNCION
To: AIRBUS ESPANA, S.L.
Reel/Frame 019476/0078 →