Systems and methods for high speed variable printing
View Patent ↗Systems and methods for high-speed variable printing are provided. Ink jet technology and lithographic systems may be combined in such a way to create a fully variable and high-quality print system. Ink is applied to a first cylinder. Aqueous solution is applied to a second cylinder to produce a negative image. At least a portion of the ink from the first cylinder is transferred to the second cylinder. A positive image in ink is then transferred from the second cylinder to a print medium, and residue ink and aqueous solution is cleaned from the second cylinder. The systems and methods described herein may be used to create high-quality one-to-one marketing applications.
1. A system for printing, comprising:
an inking system to apply ink to a surface;
an aqueous jet system to place individual drops of aqueous solution on the ink wherein placement of each drop is individually controlled;
a stripping system adapted to strip away a first portion of the ink not covered by the aqueous solution from the surface, with a second portion of the ink remaining on the surface; and
a transfer system to transfer the second portion of the ink to a print medium.
2. The system of claim 1 , wherein the aqueous jet system comprises at least one jet nozzle.
3. The system of claim 1 , wherein the aqueous jet system comprises at least one ink jet head.
4. The system of claim 1 , wherein the aqueous solution includes ethylene glycol, propylene glycol, or any combination thereof.
5. The system of claim 1 , wherein the aqueous solution includes a surfactant.
6. The system of claim 1 , wherein the stripping system is configured to pull the ink away from the surface using at least one blank web.
7. The system of claim 1 , wherein the stripping system is configured to strip away the ink using a reverse form roller.
8. The system of claim 1 , wherein the aqueous solution comprises a gel.
9. The system of claim 1 , wherein the placement of each drop is controlled in dependence upon image data representing an image.
10. The system of claim 9 , wherein the image data comprises fixed data, semi-fixed data, or variable data, and combinations thereof.
11. The system of claim 1 , wherein the transfer system comprises an impression cylinder.
12. The system of claim 1 , wherein the surface is a surface of a cylinder.
13. The system of claim 12 , wherein the cylinder is a plate cylinder.
14. The system of claim 12 , wherein the cylinder is a blanket cylinder.
15. The system of claim 1 , wherein the surface is a surface of an endless belt.
16. The system of claim 1 , wherein the print medium is a sheet.
17. The system of claim 1 , wherein the print medium is a web.
18. The system of claim 1 , wherein the print medium comprises paper.
19. A system for variable printing, comprising:
means for applying ink to a surface;
means for covering a portion of the ink with an aqueous solution by emitting individual drops of aqueous solution wherein the emission of each drop is individually controlled to define an image;
means adapted to strip away a first portion of the ink not covered by the aqueous solution from the surface, with a second portion of the ink remaining on the surface; and
means for transferring the second portion of the ink to a print medium.
20. The system of claim 19 , wherein the means for covering a portion of the ink comprises at least one jet nozzle.
21. The system of claim 19 , wherein the means for covering a portion of the ink comprises at least one ink jet head.
22. The system of claim 19 , wherein the aqueous solution includes ethylene glycol, propylene glycol, or any combination thereof.
23. The system of claim 19 , wherein the aqueous solution includes a surfactant.
24. The system of claim 19 , wherein the means for stripping away the ink comprises means for pulling the ink away from the surface.
25. The system of claim 19 wherein the means for stripping away the ink comprises at least one reverse form roller.
26. The system of claim 19 , wherein the aqueous solution comprises a gel.
27. The system of claim 19 , wherein the emission of each drop is controlled in dependence upon image data representing the image.
28. The system of claim 27 , wherein the image data comprises fixed data, semi-fixed data, or variable data, and combinations thereof.
29. The system of claim 19 , wherein the surface is a surface of a cylinder.
30. The system of claim 29 , wherein the cylinder is a plate cylinder.
31. The system of claim 29 , wherein the cylinder is a blanket cylinder.
32. The system of claim 19 , wherein the surface is a surface of an endless belt.
33. The system of claim 19 , wherein the print medium is a sheet.
34. The system of claim 19 , wherein the print medium is a web.
35. The system of claim 19 , wherein the print medium comprises paper.