IP Library Granted Patent US 7,954,791
Granted Patent B2
US 7,954,791 · App. 11/710,857 · Granted Jun 7, 2011

Fine bubble airlift device

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Quick Facts
Patent No.
US 7,954,791
App. No.
11/710,857
Granted
Jun 7, 2011
Kind
B2
Abstract

The present invention relates to an aeration device for use in a liquid medium. The device includes a housing adapted to float within the medium such that a top portion thereof remains above a top surface of the medium. The housing has a bottom portion and an open side portion. The device further includes a hose affixed to the bottom portion of the housing substantially parallel to the surface of the liquid medium. The hose has a wall with a plurality of pores formed therein. The device further includes a gas-supplying pipe affixed to the hose and means for supplying a gas to the pipe such that the gas passes through the pipe and into the hose.

Claims (40)

1. A device for the aeration and circulation of a liquid medium having a surface comprising:

a housing adapted for flotation within the liquid medium, said housing having a substantially open bottom having a predetermined area, a top portion, and an open side portion having an area substantially corresponding to said predetermined area of said open bottom, said open side portion extending substantially continuously from said substantially open bottom to said top portion adjacent to said surface of said liquid medium, and a plurality of side wall portions having a top end and a bottom end thereby defining a substantially open interior portion defined by said plurality of side wall portions of said housing, each of said plurality of side wall portions comprising a pair of parallel side wall sections and an intervening space between said pair of side wall sections for creating buoyancy in said device to provide for said flotation;

a plurality of hose portions affixed to said substantially open bottom of said housing substantially parallel to the surface of the liquid medium thus providing an array of hose portions, said array of hose portions having a wall with a plurality of pores formed therein, spaced apart substantially evenly throughout a length of said hose;

a gas supply pipe affixed to said substantially open bottom of said housing; and

means for supplying a gas to said gas supply pipe.

2. The device of claim 1 wherein said bottom end of each of said plurality of side wall portions is spaced a predetermined distance from said plurality of hose portions, providing an open area therebetween.

3. The device of claim 2 wherein said predetermined distance is from about 6 to 24 inches.

4. The device of claim 2 wherein said predetermined distance is about 6 inches.

5. The device of claim 1 wherein the distance from said top end to said bottom end of said plurality of side wall portions is from about 18 inches to 4 feet.

6. The device of claim 5 wherein the distance from said top end to said bottom end of said plurality of side wall portions is about 18 inches.

7. The device of claim 1 wherein said plurality of pores has an average diameter of between about 0.001 inches and about 0.004 inches.

8. The device of claim 1 , wherein said wall of said hose has a substantially uniform porosity throughout a thickness of said wall.

9. The device of claim 8 , wherein porosity of said wall has a uniformity of at least 90%.

10. The device of claim 1 , wherein said hose includes an air impermeable portion extending in a longitudinal direction along a length thereof.

11. The device of claim 10 , wherein said air impermeable portion is in the form of a stripe having a width between about 0.10 inches and 1 inch.

12. The device of claim 1 , further including a hose support member disposed within said hose and extending at least the entire length thereof, said hose support member being sufficiently rigid so as to prevent sagging of said hose.

13. The device of claim 1 , wherein said plurality of hose portions is distributed substantially evenly along said bottom portion of said housing.

14. The device of claim 13 wherein the distance from a center of one of said plurality of hose portions to an adjacent one of said plurality of hose portions is from about 1 to 5 inches.

15. The device of claim 14 , wherein the distance from a center of one of said plurality of hose portions to an adjacent one of said plurality of hose portions is about 2 inches.

16. The device of claim 1 , wherein said gas supply pipe forms a rectangle having a first side and a second side, each of said plurality of hose portions being affixed at a first end thereof to said first side of said rectangle and at a second end thereof to said second side of said rectangle such that the gas can flow into said hose from said gas supply pipe at both the first end and the second end of said plurality of hose portions.

17. The device of claim 1 , wherein said means for supplying gas to said gas supply pipe comprises a blower, said blower being mounted on said housing and located outside of the liquid medium.

18. The device of claim 17 , wherein said blower is connected to said gas supply pipe by a flexible hose having a first end and a second end, said first end being affixed to an outlet portion of said blower and said second end being affixed to an inlet portion of said gas supply pipe.

19. A device for the aeration and circulation of a liquid medium having a surface comprising:

a housing adapted for flotation within the liquid medium such that a top portion thereof remains above said surface of the liquid medium, said housing having a substantially open bottom having a predetermined area, a top portion, and an open side portion having an area substantially corresponding to said predetermined area of said open bottom, said open side portion extending substantially continuously from said substantially open bottom to said top portion adjacent to said surface of said liquid medium, and a plurality of side wall portions having a top end and a bottom end thereby defining a substantially open interior portion defined by said plurality or side wall portions of said housing;

a plurality of hose portions affixed to said bottom portion of said housing substantially parallel to the surface of the liquid medium thus providing an array of hose portions, said array of hose portions having a wall with a plurality of pores formed therein spaced apart substantially evenly throughout a length of said hose, each of said plurality of side wall portions including an open area in said plurality of side wall portions below the surface of said liquid medium for permitting said liquid medium to flow therethrough whereby said liquid medium can be caused to flow into said substantially open bottom and directly out of said open side portion of said housing to create a substantial circulation of said liquid medium;

a gas supply pipe affixed to said substantially open bottom of said housing; and

means for supplying a gas to said gas supply pipe.

20. The device of claim 19 wherein said bottom end of at least one of said plurality of side wall portions is spaced a predetermined distance from said plurality of hose portions, providing said open area therein.

21. The device of claim 20 wherein said predetermined distance is from about 6 to 24 inches.

22. The device of claim 21 wherein said predetermined distance is about 6 inches.

23. The device of claim 20 wherein the distance from said top ends to said bottom ends of said plurality of side wall portions is from about 18 inches to 4 feet.

24. The device of claim 23 wherein the distance from said top ends to said bottom ends of said plurality of side wall portions is about 18 inches.

25. The device of claim 19 wherein said plurality of pores has an average diameter of between about 0.001 inches and about 0.004 inches.

26. The device of claim 19 , wherein said hose is formed from thermoset polymer particles distributed within a matrix of a thermoplastic binder material.

27. The device of claim 26 , wherein said thermoset polymer particles have a mesh size of between about 10 and 200.

28. The device of claim 19 , further including a hose support member disposed within said hose and extending at least the entire length thereof, the hose support member being sufficiently rigid so as to prevent sagging of said hose.

29. The device of claim 19 , wherein said plurality of hose portions is distributed substantially evenly along said bottom portion of said housing.

30. The device of claim 29 wherein the distance from a center of one of said plurality of hose portions to an adjacent one of said plurality of hose portions is from about 1 to 5 inches.

31. The device of claim 29 , wherein the distance from a center of one of said plurality of hose portions to an adjacent one of said plurality of hose portions is about 2 inches.

32. The device of claim 19 , wherein said gas supply pipe forms a rectangle having a first side and a second side, each of said plurality of hose portions being affixed at a first end thereof to said first side of said rectangle and at a second end thereof to said second side of said rectangle, such that the gas can flow into said hose from said gas supply pipe at both said first end and said second end of said plurality of hose portions.

Assignments (24)
RELEASE OF SECURITY INTEREST Recorded Apr 13, 2022
From: FIFTH THIRD BANK, NATIONAL ASSOCIATION
To: SWAN PRODUCTS, LLC
Reel/Frame 059591/0445 →
SECURITY INTEREST Recorded Apr 13, 2022
From: SWAN PRODUCTS, LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 059591/0519 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNOR NAME AND ASSIGNEE NAME PREVIOUSLY RECORDED AT REEL: 038222 FRAME: 0703. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST . Recorded Apr 19, 2016
From: SWAN PRODUCTS, LLC
To: MB FINANCIAL BANK, N.A.
Reel/Frame 038463/0684 →
SECURITY INTEREST Recorded Apr 7, 2016
From: PNC BANK, NATIONAL ASSOCIATION
To: SWAN PRODUCTS, LLC; SWAN PRODUCTS CANADA LTD.
Reel/Frame 038382/0160 →
SECURITY INTEREST Recorded Apr 7, 2016
From: MB FINANCIAL BANK, N.A.
To: SWAN PRODUCTS, LLC
Reel/Frame 038222/0703 →
RELEASE OF SECURITY INTEREST Recorded Apr 1, 2016
From: SWAN PRODUCTS, LLC
To: PNC BANK NATIONAL ASSOCIATION
Reel/Frame 038328/0547 →
SECURITY AGREEMENT Recorded Apr 30, 2013
From: SWAN PRODUCTS, LLC; SWAN PRODUCTS CANADA LTD.
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 030314/0261 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2013
From: TEKNI-PLEX, INC.
To: SWAN HOLDINGS, LLC
Reel/Frame 030268/0258 →
RELEASE OF SECURITY INTEREST Recorded Apr 12, 2013
From: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: TEKNI-PLEX, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES, INC.; TPI ACQUISITION SUBSIDIARY, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES INVESTMENTS, INC.; TEKNI-PLEX TECHNOLOGIES (SUZHOU) CO., LTD.
Reel/Frame 030205/0001 →
RELEASE OF SECURITY INTEREST Recorded Apr 12, 2013
From: BANK OF AMERICA, N.A., AS AGENT
To: TEKNI-PLEX, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES, INC.; TPI ACQUISITION SUBSIDIARY, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES INVESTMENTS, INC.; TEKNI-PLEX TECHNOLOGIES (SUZHOU) CO., LTD.
Reel/Frame 030204/0842 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Apr 11, 2013
From: BANK OF AMERICA, N.A.
To: TEKNI-PLEX, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES, INC.; TPI ACQUISITION SUBSIDIARY, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES INVESTMENTS, INC.; TEKNI-PLEX TECHNOLOGIES (SUZHOU) CO., LTD.
Reel/Frame 030204/0406 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Apr 11, 2013
From: U.S. BANK NATIONAL ASSOCIATION
To: TEKNI-PLEX, INC.
Reel/Frame 030204/0152 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Apr 11, 2013
From: U.S. BANK NATIONAL ASSOCIATION
To: PLASTIC SPECIALTIES AND TECHNOLOGIES, INC.; TPI ACQUISITION SUBSIDIARY, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES INVESTMENTS, INC.; TEKNI-PLEX TECHNOLOGIES (SUZHOU) CO., LTD.
Reel/Frame 030204/0179 →
RELEASE OF PATENT SECURITY INTEREST Recorded Oct 25, 2012
From: CITICORP USA, INC.
To: TEKNI-PLEX, INC.; PURETEC CORPORATION; NATVAR HOLDINGS, INC.; TRI-SEAL HOLDINGS, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES, INC.; BURLINGTON RESINS, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES INVESTMENTS, INC.; DISTRIBUTORS RECYCLING, INC.; TPI ACQUISITION SUBSIDIARY, INC.; TP/ELM ACQUISITION SUBSIDIARY, INC.
Reel/Frame 029196/0584 →
SECURITY AGREEMENT Recorded Jun 4, 2012
From: TEKNI-PLEX, INC.; NATVAR HOLDINGS, INC.; TRI-SEAL HOLDINGS, INC.; TPI ACQUISITION SUBSIDIARY, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES INVESTMENTS, INC.
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 028310/0199 →
PATENT RELEASE AGREEMENT Recorded May 31, 2012
From: HSBC BANK USA, NATIONAL ASSOCIATION AS TRUSTEE AND COLLATERAL AGENT
To: TEKNI-PLEX, INC.; PURETEC CORPORATION, DELAWARE CORPORATION; NATVAR HOLDINGS, INC., A DELAWARE CORPORATION; TRI-SEAL HOLDINGS, INC., A DELAWARE CORPORATON; PLASTIC SPECIALTIES AND TECHNOLOGIES, INC., A DELWARE CORPORATION; PLASTIC SPECIALTIES AND TECHNOLOGIES INVESTMENTS, INC., A DELAWARE CORPORATION; BURLINGTON RESINS, INC., A DELAWARE CORPORATION; TPI ACQUISITION SUBSIDIARY, INC., A DELAWARE CORPORATION; DISTRIBUTORS RECYCLING, INC., A DELWARE CORPORATION; TP/ELM ACQUISITION SUBSIDIARY, INC., A DELAWARE CORPORATION
Reel/Frame 028301/0582 →
PATENT RELEASE AGREEMENT Recorded May 31, 2012
From: DEUTSCHE BANK TRUST COMPANY AMERICAS AS COLLARTERAL AGENT
To: TEKNI-PLEX, INC.
Reel/Frame 028307/0114 →
SECURITY AGREEMENT Recorded Jun 13, 2011
From: TEKNI-PLEX, INC.
To: HSBC BANK USA
Reel/Frame 026436/0400 →
SECURITY AGREEMENT Recorded Feb 9, 2011
From: TEKNI-PLEX, INC.; TP/ELM ACQUISITION SUBSIDIARY, INC.; NATVAR HOLDINGS, INC.; TRI-SEAL HOLDINGS, INC.; TPI ACQUISITION SUBSIDIARY, INC.; PURETEC CORPORATION; BURLINGTON RESINS, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES INVESTMENTS, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 025767/0887 →
GRANT OF SECURITY INTEREST IN U.S. PATENTS Recorded Nov 23, 2010
From: TEKNI-PLEX, INC.
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS COLLATERAL AGENT
Reel/Frame 025412/0510 →
SECURITY AGREEMENT Recorded Nov 16, 2010
From: TEKNI-PLEX, INC.; NATVAR HOLDINGS, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES INVESTMENT, INC.; TPI ACQUISITION SUBSIDIARY, INC.; TRI-SEAL HOLDINGS, INC.
To: HSBC BANK USA
Reel/Frame 025365/0752 →
SECURITY AGREEMENT Recorded Nov 16, 2010
From: TEKNI-PLEX, INC.; NATVAR HOLDINGS, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES INVESTMENT, INC.; TPI ACQUISITION SUBSIDIARY, INC.; TRI-SEAL HOLDINGS, INC.
To: HSBC BANK USA
Reel/Frame 025365/0762 →
GRANT OF SECURITY INTEREST Recorded Mar 31, 2009
From: TEKNI-PLEX, INC.; PURETEC CORPORATION; NATVAR HOLDINGS, INC.; TRI-SEAL HOLDINGS, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES, INC.; BURLINGTON RESINS, INC.; PLASTIC SPECIALTIES AND TECHNOLOGIES INVESTMENTS, INC.; DISTRIBUTORS RECYCLING, INC.; TPI ACQUISITION SUBSIDIARY, INC.; TP/ELM ACQUISITION SUBSIDIARY, INC.
To: CITICORP USA, INC.
Reel/Frame 022478/0726 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2007
From: MITCHELL, WILLIAM S.; JOHNSON, TRENCE ROY
To: TEKNI-PLEX, INC.
Reel/Frame 019107/0769 →