Die cushion device of pressing machine
In a die-cushion device of a press machine a controller controls an opening degree of a proportional flow-rate control valve to an appropriate opening degree in order to control the flow rate flowing out of a lower chamber of a hydraulic cylinder supporting a cushion pad before a slide collides against the cushion pad using a die-cushion pressure command commanded from a commander in advance and a slide speed signal inputted from a slide speed detector. By this, generation of a surge pressure when a slide collides against the cushion pad at a high speed is restricted.
1. A die-cushion device of a press machine comprising:
a liquid-pressure cylinder which supports a cushion pad, the cushion pad configured to lower as a result of a collision with a slide of the press machine;
a proportional flow-rate control valve provided in a flow passage connected to a lower chamber of the liquid-pressure cylinder;
a die-cushion pressure command device which outputs a die-cushion pressure command set in advance;
a slide speed detecting device which detects a slide speed of the press machine; and
a control device which controls a flow rate discharged from the lower chamber of the liquid-pressure cylinder by controlling an opening degree of the proportional flow-rate control valve, wherein the control device controls the opening degree of the proportional flow-rate control valve before the cushion pad starts lowering so that the die-cushion pressure becomes a pressure corresponding to the die-cushion pressure command from the time of lowering of the cushion pad resulting from the collision, wherein the controlling of the opening degree is based on the die-cushion pressure command and the slide speed detected by the slide speed detecting device.
2. The die-cushion device of a press machine according to claim 1 , wherein
where a flow rate discharged from the lower chamber of the liquid-pressure cylinder in proportion to the slide speed detected by the slide speed detecting device is Q and a pressure of the lower chamber of the liquid-pressure cylinder is P, a valve coefficient K V in proportion to the opening degree of the proportional flow-rate control valve is represented from Bernoulli's principle as follows:
K V =Q/√P
and the control device controls the opening degree of the proportional flow-rate control valve based on the valve coefficient acquired by dividing the flow rate calculated using the slide speed detected by the slide speed detecting device by a square root of the pressure command.
3. The die-cushion device of a press machine according to claim 1 , wherein the slide speed detecting device is a speed calculating device which calculates a speed by temporal differentiation of a position signal from a position detecting device that detects a slide position or a cushion pad position of the press machine, an angular speed detecting device which detects an angular speed of a driving shaft of the press machine, or an angular speed calculating device which calculates an angular speed by temporal differentiation of an angular signal from an angle detecting device that detects an angle of the driving shaft of the press machine.
4. The die-cushion device of a press machine according to claim 1 , wherein the control device has a first operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the die-cushion pressure command and the slide speed detected by the slide speed detecting device and controls the opening degree of the proportional flow-rate control valve based on the operation amount.
5. The die-cushion device of a press machine according to claim 2 , wherein
the control device has a first operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the die-cushion pressure command and the slide speed detected by the slide speed detecting device and controls the opening degree of the proportional flow-rate control valve based on the operation amount.
6. The die-cushion device of a press machine according to claim 1 , wherein
the control device has a first operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the die-cushion pressure command and the slide speed detected by the slide speed detecting device, a pressure detecting device which detects a pressure of the lower chamber of the liquid-pressure cylinder, a subtraction calculation device which subtracts a pressure signal detected from the die-cushion pressure command, a correction amount calculation device which calculates a correction amount of the proportional flow-rate control valve based on the subtraction result, and an addition calculation device which adds the operation amount and the correction amount together and controls the opening degree of the proportional flow-rate control valve based on the addition result.
7. The die-cushion device of a press machine according to claim 2 , wherein
the control device has a first operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the die-cushion pressure command and the slide speed detected by the slide speed detecting-device, a pressure detecting device which detects a pressure of the lower chamber of the liquid pressure cylinder, a subtraction calculation device which subtracts a pressure signal detected from the die-cushion pressure command, a correction amount calculation device which calculates a correction amount of the proportional flow-rate control valve based on the subtraction result, and an addition calculation device which adds the operation amount and the correction amount together and controls the opening degree of the proportional flow-rate control valve based on the addition result.
8. The die-cushion device of a press machine according to claim 1 , wherein
the control device has a first operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the die-cushion pressure command and the slide speed detected by the slide speed detecting device, a pressure detecting device which detects a pressure of the lower chamber of the liquid-pressure cylinder, a subtraction calculation device which subtracts the detected pressure signal from the die-cushion pressure command, a limitation calculation device which applies a limitation to the subtraction result, a correction amount calculation device which calculates a correction amount of the proportional flow-rate control valve based on the limitation result, and an addition calculation device which adds the operation amount and the correction amount together and controls the opening degree of the proportional flow-rate control valve based on the addition result.
9. The die-cushion device of a press machine according to claim 2 , wherein
the control device has a first operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the die-cushion pressure command and the slide speed detected by the slide speed detecting device, a pressure detecting device which detects a pressure of the lower chamber of the liquid-pressure cylinder, a subtraction calculation device which subtracts the detected pressure signal from the die-cushion pressure command, a limitation calculation device which applies a limitation to the subtraction result, a correction amount calculation device which calculates a correction amount of the proportional flow-rate control valve based on the limitation result, and an addition calculation device which adds the operation amount and the correction amount together and controls the opening degree of the proportional flow-rate control valve based on the addition result.
10. The die-cushion device of a press machine according to claim 1 , wherein
the control device has a first operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the die-cushion pressure command and the slide speed detected by the slide speed detecting device, a pressure detecting device which detects a pressure of the lower chamber of the liquid-pressure cylinder, a subtraction calculation device which subtracts the detected pressure signal from the die-cushion pressure command, a correction amount calculation device which calculates a correction amount of the proportional flow-rate control valve based on the subtraction result, an addition calculation device which adds the operation amount and the correction amount together, and a limitation calculation device which applies a limitation to the addition result and controls the opening degree of the proportional flow-rate control valve based on the limitation result.
11. The die-cushion device of a press machine according to claim 2 , wherein
the control device has a first operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the die-cushion pressure command and the slide speed detected by the slide speed detecting device, a pressure detecting device which detects a pressure of the lower chamber of the liquid-pressure cylinder, a subtraction calculation device which subtracts the detected pressure signal from the die-cushion pressure command, a correction amount calculation device which calculates a correction amount of the proportional flow-rate control valve based on the subtraction result, an addition calculation device which adds the operation amount and the correction amount together, and a limitation calculation device which applies a limitation to the addition result and controls the opening degree of the proportional flow-rate control valve based on the limitation result.
12. The die-cushion device of a press machine according to claim 1 , further comprising a liquid-pressure circuit having a state that is switchable between a pressure controlled state for controlling the die-cushion pressure and a position controlled state for controlling a knock-out position, the knock-out position being a position of the die-cushion when a pressed product is released from the die, wherein:
the proportional flow-rate control valve is a 4-port 2-position proportional flow-rate control valve having an A port connected to the lower chamber of the liquid-pressure cylinder, a B port connected to an upper chamber of the liquid-pressure cylinder, a P port connected to a high-pressure source side, and a T port connected to a tank and has an electromagnetic switching valve for opening/closing a flow passage between the P port and the high-pressure source; and
the liquid-pressure circuit, in the position controlled state, prevents an inflow of a pressure liquid from the high-pressure source to the liquid-pressure cylinder through closing of the electromagnetic switching valve at die-cushion pressure control and adjusting the opening degree of the 4-port 2-position proportional flow-rate control valve through an outflow amount from the lower chamber of the liquid-pressure cylinder; and
the liquid-pressure circuit, in the position controlled state, enables the inflow of the pressure liquid from the high pressure source to the liquid-pressure cylinder through opening of the electromagnetic switching valve and adjusts the opening degree of the proportional flow-rate control valve in controlling the knock-out position.
13. The die-cushion device of a press machine according to claim 2 , further comprising a liquid-pressure circuit having a state that is switchable between a pressure controlled state for controlling the die-cushion pressure and a position controlled state for controlling a knock-out position, the knock-out position being a position of the die-cushion when a pressed product is released from the die, wherein:
the proportional flow-rate control valve is a 4-port 2-position proportional flow-rate control valve having an A port connected to the lower chamber of the liquid-pressure cylinder, a B port connected to an upper chamber of the liquid-pressure cylinder, a P port connected to a high-pressure source side, and a T port connected to a tank and has an electromagnetic switching valve for opening/closing a flow passage between the P port and the high-pressure source; and
the liquid-pressure circuit, in the position controlled state, prevents an inflow of a pressure liquid from the high-pressure source to the liquid-pressure cylinder through closing of the electromagnetic switching valve at die-cushion pressure control and adjusting the opening degree of the 4-port 2-position proportional flow-rate control valve through an outflow amount from the lower chamber of the liquid-pressure cylinder; and
the liquid-pressure circuit, in the position controlled state, enables the inflow of the pressure liquid from the high pressure source to the liquid-pressure cylinder through opening of the electromagnetic switching valve and adjusts the opening degree of the proportional flow-rate control valve in controlling the knock-out position.
14. The die-cushion device of a press machine according to claim 3 , further comprising a liquid-pressure circuit having a state that is switchable between a pressure controlled state for controlling the die-cushion pressure and a position controlled state for controlling a knock-out position, the knock-out position being a position of the die-cushion when a pressed product is released from the die, wherein:
the proportional flow-rate control valve is a 4-port 2-position proportional flow-rate control valve having an A port connected to the lower chamber of the liquid-pressure cylinder, a B port connected to an upper chamber of the liquid-pressure cylinder, a P port connected to a high-pressure source side, and a T port connected to a tank and has an electromagnetic switching valve for opening/closing a flow passage between the P port and the high-pressure source; and
the liquid-pressure circuit, in the position controlled state, prevents an inflow of a pressure liquid from the high-pressure source to the liquid-pressure cylinder through closing of the electromagnetic switching valve at die-cushion pressure control and adjusting the opening degree of the 4-port 2-position proportional flow-rate control valve through an outflow amount from the lower chamber of the liquid-pressure cylinder; and
the liquid-pressure circuit, in the position controlled state, enables the inflow of the pressure liquid from the high-pressure source to the liquid-pressure cylinder through opening of the electromagnetic switching valve and adjusts the opening degree of the proportional flow-rate control valve in controlling the knock-out position.
15. The die-cushion device of a press machine according to claim 4 , further comprising a liquid-pressure circuit having a state that is switchable between a pressure controlled state for controlling the die-cushion pressure and a position controlled state for controlling a knock-out position, the knock-out position being a position of the die-cushion when a pressed product is released from the die, wherein:
the proportional flow-rate control valve is a 4-port 2-position proportional flow-rate control valve having an A port connected to the lower chamber of the liquid-pressure cylinder, a B port connected to an upper chamber of the liquid-pressure cylinder, a P port connected to a high-pressure source side, and a T port connected to a tank and has an electromagnetic switching valve for opening/closing a flow passage between the P port and the high-pressure source; and
the liquid-pressure circuit, in the position controlled state, prevents an inflow of a pressure liquid from the high-pressure source to the liquid-pressure cylinder through closing of the electromagnetic switching valve at die-cushion pressure control and adjusting the opening degree of the 4-port 2-position proportional flow-rate control valve through an outflow amount from the lower chamber of the liquid-pressure cylinder; and
the liquid-pressure circuit, in the position controlled state, enables the inflow of the pressure liquid from the high pressure source to the liquid-pressure cylinder through opening of the electromagnetic switching valve and adjusts the opening degree of the proportional flow-rate control valve in controlling the knock-out position.
16. The die-cushion device of a press machine according to claim 5 , further comprising a liquid-pressure circuit having a state that is switchable between a pressure controlled state for controlling the die-cushion pressure and a position controlled state for controlling a knock-out position, the knock-out position being a position of the die-cushion when a pressed product is released from the die, wherein:
the proportional flow-rate control valve is a 4-port 2-position proportional flow-rate control valve having an A port connected to the lower chamber of the liquid-pressure cylinder, a B port connected to an upper chamber of the liquid-pressure cylinder, a P port connected to a high-pressure source side, and a T port connected to a tank and has an electromagnetic switching valve for opening/closing a flow passage between the P port and the high-pressure source; and
the liquid-pressure circuit, in the position controlled state, prevents an inflow of a pressure liquid from the high-pressure source to the liquid-pressure cylinder through closing of the electromagnetic switching valve at die-cushion pressure control and adjusting the opening degree of the 4-port 2-position proportional flow-rate control valve through an outflow amount from the lower chamber of the liquid-pressure cylinder; and
the liquid-pressure circuit, in the position controlled state, enables the inflow of the pressure liquid from the high pressure source to the liquid-pressure cylinder through opening of the electromagnetic switching valve and adjusts the opening degree of the proportional flow-rate control valve in controlling the knock-out position.
17. The die-cushion device of a press machine according to claim 6 , further comprising a liquid-pressure circuit having a state that is switchable between a pressure controlled state for controlling the die-cushion pressure and a position controlled state for controlling a knock-out position, the knock-out position being a position of the die-cushion when a pressed product is released from the die, wherein:
the proportional flow-rate control valve is a 4-port 2-position proportional flow-rate control valve having an A port connected to the lower chamber of the liquid-pressure cylinder, a B port connected to an upper chamber of the liquid-pressure cylinder, a P port connected to a high-pressure source side, and a T port connected to a tank and has an electromagnetic switching valve for opening/closing a flow passage between the P port and the high-pressure source; and
the liquid-pressure circuit, in the position controlled state, prevents an inflow of a pressure liquid from the high-pressure source to the liquid-pressure cylinder through closing of the electromagnetic switching valve at die-cushion pressure control and adjusting the opening degree of the 4-port 2-position proportional flow-rate control valve through an outflow amount from the lower chamber of the liquid-pressure cylinder; and
the liquid-pressure circuit, in the position controlled state, enables the inflow of the pressure liquid from the high pressure source to the liquid-pressure cylinder through opening of the electromagnetic switching valve and adjusts the opening degree of the proportional flow-rate control valve in controlling the knock-out position.
18. The die-cushion device of a press machine according to claim 7 , further comprising a liquid-pressure circuit having a state that is switchable between a pressure controlled state for controlling the die-cushion pressure and a position controlled state for controlling a knock-out position, the knock-out position being a position of the die-cushion when a pressed product is released from the die, wherein:
the proportional flow-rate control valve is a 4-port 2-position proportional flow-rate control valve having an A port connected to the lower chamber of the liquid-pressure cylinder, a B port connected to an upper chamber of the liquid-pressure cylinder, a P port connected to a high-pressure source side, and a T port connected to a tank and has an electromagnetic switching valve for opening/closing a flow passage between the P port and the high-pressure source; and
the liquid-pressure circuit, in the position controlled state, prevents an inflow of a pressure liquid from the high-pressure source to the liquid-pressure cylinder through closing of the electromagnetic switching valve at die-cushion pressure control and adjusting the opening degree of the 4-port 2-position proportional flow-rate control valve through an outflow amount from the lower chamber of the liquid-pressure cylinder; and
the liquid-pressure circuit, in the position controlled state, enables the inflow of the pressure liquid from the high pressure source to the liquid-pressure cylinder through opening of the electromagnetic switching valve and adjusts the opening degree of the proportional flow-rate control valve at-a-in controlling the knock-out position.
19. The die-cushion device of a press machine according to claim 8 , further comprising a liquid-pressure circuit having a state that is switchable between a pressure controlled state for controlling the die-cushion pressure and a position controlled state for controlling a knock-out position, the knock-out position being a position of the die-cushion when a pressed product is released from the die, wherein:
the proportional flow-rate control valve is a 4-port 2-position proportional flow-rate control valve having an A port connected to the lower chamber of the liquid-pressure cylinder, a B port connected to an upper chamber of the liquid-pressure cylinder, a P port connected to a high-pressure source side, and a T port connected to a tank and has an electromagnetic switching valve for opening/closing a flow passage between the P port and the high-pressure source; and
the liquid-pressure circuit, in the position controlled state, prevents an inflow of a pressure liquid from the high-pressure source to the liquid-pressure cylinder through closing of the electromagnetic switching valve at die-cushion pressure control and adjusting the opening degree of the 4-port 2-position proportional flow-rate control valve through an outflow amount from the lower chamber of the liquid-pressure cylinder; and
the liquid-pressure circuit, in the position controlled state, enables the inflow of the pressure liquid from the high pressure source to the liquid-pressure cylinder through opening of the electromagnetic switching valve and adjusts the opening degree of the proportional flow-rate control valve in controlling the knock-out position.
20. The die-cushion device of a press machine according to claim 9 , further comprising a liquid-pressure circuit having a state that is switchable between a pressure controlled state for controlling the die-cushion pressure and a position controlled state for controlling a knock-out position, the knock-out position being a position of the die-cushion when a pressed product is released from the die, wherein:
the proportional flow-rate control valve is a 4-port 2-position proportional flow-rate control valve having an A port connected to the lower chamber of the liquid-pressure cylinder, a B port connected to an upper chamber of the liquid-pressure cylinder, a P port connected to a high-pressure source side, and a T port connected to a tank and has an electromagnetic switching valve for opening/closing a flow passage between the P port and the high-pressure source; and
the liquid-pressure circuit, in the position controlled state, prevents an inflow of a pressure liquid from the high-pressure source to the liquid-pressure cylinder through closing of the electromagnetic switching valve at die-cushion pressure control and adjusting the opening degree of the 4-port 2-position proportional flow-rate control valve through an outflow amount from the lower chamber of the liquid-pressure cylinder; and
the liquid-pressure circuit, in the position controlled state, enables the inflow of the pressure liquid from the high pressure source to the liquid-pressure cylinder through opening of the electromagnetic switching valve and adjusts the opening degree of the proportional flow-rate control valve in controlling the knock-out position.
21. The die-cushion device of a press machine according to claim 10 , further comprising a liquid-pressure circuit having a state that is switchable between a pressure controlled state for controlling the die-cushion pressure and a position controlled state for controlling a knock-out position, the knock-out position being a position of the die-cushion when a pressed product is released from the die, wherein:
the proportional flow-rate control valve is a 4-port 2-position proportional flow-rate control valve having an A port connected to the lower chamber of the liquid-pressure cylinder, a B port connected to an upper chamber of the liquid-pressure cylinder, a P port connected to a high-pressure source side, and a T port connected to a tank and has an electromagnetic switching valve for opening/closing a flow passage between the P port and the high-pressure source; and
the liquid-pressure circuit, in the position controlled state, prevents an inflow of a pressure liquid from the high-pressure source to the liquid-pressure cylinder through closing of the electromagnetic switching valve at die-cushion pressure control and adjusting the opening degree of the 4-port 2-position proportional flow-rate control valve through an outflow amount from the lower chamber of the liquid-pressure cylinder; and
the liquid-pressure circuit, in the position controlled state, enables the inflow of the pressure liquid from the high pressure source to the liquid-pressure cylinder through opening of the electromagnetic switching valve and adjusts the opening degree of the proportional flow-rate control valve at-a-in controlling the knock-out position.
22. The die-cushion device of a press machine according to claim 11 , further comprising a liquid-pressure circuit having a state that is switchable between a pressure controlled state for controlling the die-cushion pressure and a position controlled state for controlling a knock-out position, the knock-out position being a position of the die-cushion when a pressed product is released from the die, wherein:
the proportional flow-rate control valve is a 4-port 2-position proportional flow-rate control valve having an A port connected to the lower chamber of the liquid-pressure cylinder, a B port connected to an upper chamber of the liquid-pressure cylinder, a P port connected to a high-pressure source side, and a T port connected to a tank and has an electromagnetic switching valve for opening/closing a flow passage between the P port and the high-pressure source; and
the liquid-pressure circuit, in the position controlled state, prevents an inflow of a pressure liquid from the high-pressure source to the liquid-pressure cylinder through closing of the electromagnetic switching valve at die-cushion pressure control and adjusting the opening degree of the 4-port 2-position proportional flow-rate control valve through an outflow amount from the lower chamber of the liquid-pressure cylinder; and
the liquid-pressure circuit, in the position controlled state, enables the inflow of the pressure liquid from the high pressure source to the liquid-pressure cylinder through opening of the electromagnetic switching valve and adjusts the opening degree of the proportional flow-rate control valve in controlling the knock-out position.
23. The die-cushion device of a press machine according to claim 12 , further comprising:
a knock-out position command device which outputs a knock-out position command set in advance; and
a die-cushion position detecting device which detects a position of the cushion pad, and
wherein the control device makes control so as to open the electromagnetic switching valve at the knock-out position control and controls the opening degree of the proportional flow-rate control valve so that the position of the die cushion becomes the position corresponding to the knock-out position command based on the knock-out position command and the position signal detected by the die-cushion position detecting device.
24. The die-cushion device of a press machine according to claim 13 , further comprising:
a knock-out position command device which outputs a knock-out position command set in advance; and
a die-cushion position detecting device which detects a position of the cushion pad, and
wherein the control device makes control so as to open the electromagnetic switching valve at the knock-out position control and controls the opening degree of the proportional flow-rate control valve so that the position of the die cushion becomes the position corresponding to the knock-out position command based on the knock-out position command and the position signal detected by the die-cushion position detecting device.
25. The die-cushion device of a press machine according to claim 14 , further comprising:
a knock-out position command device which outputs a knock-out position command set in advance; and
a die-cushion position detecting device which detects a position of the cushion pad, and
wherein the control device makes control so as to open the electromagnetic switching valve at the knock-out position control and controls the opening degree of the proportional flow-rate control valve so that the position of the die cushion becomes the position corresponding to the knock-out position command based on the knock-out position command and the position signal detected by the die-cushion position detecting device.
26. The die-cushion device of a press machine according to claim 15 , further comprising:
a knock-out position command device which outputs a knock-out position command set in advance; and
a die-cushion position detecting device which detects a position of the cushion pad, and
wherein the control device makes control so as to open the electromagnetic switching valve at the knock-out position control and controls the opening degree of the proportional flow-rate control valve so that the position of the die cushion becomes the position corresponding to the knock-out position command based on the knock-out position command and the position signal detected by the die-cushion position detecting device.
27. The die-cushion device of a press machine according to claim 16 , further comprising:
a knock-out position command device which outputs a knock-out position command set in advance; and
a die-cushion position detecting device which detects a position of the cushion pad, and
wherein the control device makes control so as to open the electromagnetic switching valve at the knock-out position control and controls the opening degree of the proportional flow-rate control valve so that the position of the die cushion becomes the position corresponding to the knock-out position command based on the knock-out position command and the position signal detected by the die-cushion position detecting device.
28. The die-cushion device of a press machine according to claim 17 , further comprising:
a knock-out position command device which outputs a knock-out position command set in advance; and
a die-cushion position detecting device which detects a position of the cushion pad, and
wherein the control device makes control so as to open the electromagnetic switching valve at the knock-out position control and controls the opening degree of the proportional flow-rate control valve so that the position of the die cushion becomes the position corresponding to the knock-out position command based on the knock-out position command and the position signal detected by the die-cushion position detecting device.
29. The die-cushion device of a press machine according to claim 18 , further comprising:
a knock-out position command device which outputs a knock-out position command set in advance; and
a die-cushion position detecting device which detects a position of the cushion pad, and
wherein the control device makes control so as to open the electromagnetic switching valve at the knock-out position control and controls the opening degree of the proportional flow-rate control valve so that the position of the die cushion becomes the position corresponding to the knock-out position command based on the knock-out position command and the position signal detected by the die-cushion position detecting device.
30. The die-cushion device of a press machine according to claim 19 , further comprising:
a knock-out position command device which outputs a knock-out position command set in advance; and
a die-cushion position detecting device which detects a position of the cushion pad, and
wherein the control device makes control so as to open the electromagnetic switching valve at the knock-out position control and controls the opening degree of the proportional flow-rate control valve so that the position of the die cushion becomes the position corresponding to the knock-out position command based on the knock-out position command and the position signal detected by the die-cushion position detecting device.
31. The die-cushion device of a press machine according to claim 20 , further comprising:
a knock-out position command device which outputs a knock-out position command set in advance; and
a die-cushion position detecting device which detects a position of the cushion pad, and
wherein the control device makes control so as to open the electromagnetic switching valve at the knock-out position control and controls the opening, degree of the proportional flow-rate control valve so that the position of the die cushion becomes the position corresponding to the knock-out position command based on the knock-out position command and the position signal detected by the die-cushion position detecting device.
32. The die-cushion device of a press machine according to claim 21 , further comprising:
a knock-out position command device which outputs a knock-out position command set in advance; and
a die-cushion position detecting device which detects a position of the cushion pad, and
wherein the control device makes control so as to open the electromagnetic switching valve at the knock-out position control and controls the opening degree of the proportional flow-rate control valve so that the position of the die cushion becomes the position corresponding to the knock-out position command based on the knock-out position command and the position signal detected by the die-cushion position detecting device.
33. The die-cushion device of a press machine according to claim 22 , further comprising:
a knock-out position command device which outputs a knock-out position command set in advance; and
a die-cushion position detecting device which detects a position of the cushion pad, and
wherein the control device makes control so as to open the electromagnetic switching valve at the knock-out position control and controls the opening degree of the proportional flow-rate control valve so that the position of the die cushion becomes the position corresponding to the knock-out position command based on the knock-out position command and the position signal detected by the die-cushion position detecting device.
34. The die-cushion device of a press machine according to claim 23 , wherein the control device has a subtraction calculation device which subtracts a position signal detected by the die-cushion position detecting device from the knock-out position command and a second operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the subtraction result and controls the opening degree of the proportional flow-rate control valve based on the operation amount.
35. The die-cushion device of a press machine according to claim 24 , wherein the control device has a subtraction calculation device which subtracts a position signal detected by the die-cushion position detecting device from the knock-out position command and a second operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the subtraction result and controls the opening degree of the proportional flow-rate control valve based on the operation amount.
36. The die-cushion device of a press machine according to claim 25 , wherein the control device has a second subtraction calculation device which subtracts a position signal detected by the die-cushion position detecting device from the knock-out position command and a second operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the subtraction result and controls the opening degree of the proportional flow-rate control valve based on the operation amount.
37. The die-cushion device of a press machine according to claim 26 , wherein the control device has a second subtraction calculation device which subtracts a position signal detected by the die-cushion position detecting device from the knock-out position command and a second operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the subtraction result and controls the opening degree of the proportional flow-rate control valve based on the operation amount.
38. The die-cushion device of a press machine according to claim 27 , wherein the control device has a second subtraction calculation device which subtracts a position signal detected by the die-cushion position detecting device from the knock-out position command and a second operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the subtraction result and controls the opening degree of the proportional flow-rate control valve based on the operation amount.
39. The die-cushion device of a press machine according to claim 28 , wherein the control device has a second subtraction calculation device which subtracts a position signal detected by the die-cushion position detecting device from the knock-out position command and a second operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the subtraction result and controls the opening degree of the proportional flow-rate control valve based on the operation amount.
40. The die-cushion device of a press machine according to claim 29 , wherein the control device has a second subtraction calculation device which subtracts a position signal detected by the die-cushion position detecting device from the knock-out position command and a second operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the subtraction result and controls the opening degree of the proportional flow-rate control valve based on the operation amount.
41. The die-cushion device of a press machine according to claim 30 , wherein the control device has a second subtraction calculation device which subtracts a position signal detected by the die-cushion position detecting device from the knock-out position command and a second operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the subtraction result and controls the opening degree of the proportional flow-rate control valve based on the operation amount.
42. The die-cushion device of a press machine according to claim 31 , wherein the control device has a second subtraction calculation device which subtracts a position signal detected by the die-cushion position detecting device from the knock-out position command and a second operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the subtraction result and controls the opening degree of the proportional flow-rate control valve based on the operation amount.
43. The die-cushion device of a press machine according to claim 32 , wherein the control device has a second subtraction calculation device which subtracts a position signal detected by the die-cushion position detecting device from the knock-out position command and a second operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the subtraction result and controls the opening degree of the proportional flow-rate control valve based on the operation amount.
44. The die-cushion device of a press machine according to claim 33 , wherein the control device has a second subtraction calculation device which subtracts a position signal detected by the die-cushion position detecting device from the knock-out position command and a second operation amount calculation device which calculates an operation amount of the proportional flow-rate control valve based on the subtraction result and controls the opening degree of the proportional flow-rate control valve based on the operation amount.
45. The die-cushion device of a press machine according to claim 1 , further comprising a cushion pad speed detecting device which detects a speed of the cushion pad, and wherein the control device controls the opening degree of the proportional flow-rate control valve so that the die-cushion pressure becomes a pressure corresponding to the die-cushion pressure command after the cushion pad starts lowering integrally with the slide based on either the die-cushion pressure command and the slide speed detected by the slide speed detecting device or the die-cushion pressure command and the cushion pad speed detected by the cushion pad.
46. The die-cushion device of a press machine according to claim 1 , wherein the control device starts controlling an opening degree of the proportional flow-rate control valve when the slide reaches a set point located between a starting point of lowering of the slide toward the cushion pad and a starting point of lowering of the cushion pad by the collision with the slide.