IP Library Granted Patent US 8,536,268
Granted Patent B2
US 8,536,268 · App. 11/722,065 · Granted Sep 17, 2013

Polypropylene-based adhesive compositions

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Quick Facts
Patent No.
US 8,536,268
App. No.
11/722,065
Granted
Sep 17, 2013
Kind
B2
Abstract

An adhesive composition comprising a copolymer of propylene and at least one comonomer selected from the group consisting of ethylene and C 4-20 α-olefins, the copolymer having (i) a content of units derived from propylene of greater than about 50 mole percent, (ii) a Brookfield viscosity at 190 C from about 50 to about 100,000 cP, (iii) an MWD from about 1.5 to about 15, and (iv) containing less than about 50 ppm residual catalyst metal.

Claims (31)

1. An adhesive composition comprising:

(i) from about 5 to about 95 weight percent of a nonmetallocene, metal-centered, heteroaryl ligand-catalyzed propylene and ethylene copolymer having a content of units derived from propylene greater than about 50 mole percent, a total unsaturation per mole of propylene of less than or equal to 0.05%, and an MWD of about 1.5 to about 6;

(ii) a tackifier,

(iii) from 0 to about 60 weight percent of a plasticizer;

(iv) from 0 to about 50 weight percent of a wax;

(v) from 0 to about 5 weight percent of an antioxidant, in which the sum of the components (ii), (iii) and (iv) comprises from about 5 to about 95 weight percent of the adhesive composition.

2. The adhesive composition of claim 1 wherein the content of units derived from ethylene of the copolymer is up to about 25 mole percent.

3. The adhesive composition of claim 1 wherein the copolymer contains a functional group.

4. The adhesive composition of claim 1 wherein the copolymer has a content of units derived from propylene greater than about 75 mole percent.

5. The adhesive composition of claim 1 wherein the composition is a hot melt adhesive.

6. The adhesive composition of claim 1 wherein the sequences of propylene units of the copolymer have an isotactic triad (mm) measured by 13 C NMR of greater than about 0.85.

7. The adhesive composition of claim 1 in which the copolymer is further characterized as having a weight average molecular weight of 1,000 to about 150,000.

8. The adhesive composition of claim 1 in which the copolymer has an MWD of about 2.5 to about 3.5.

9. The adhesive composition of claim 1 in which the copolymer has a Brookfield viscosity at 190 C from about 50 to about 100,000 cP.

10. The adhesive composition of claim 1 in which the copolymer has a metal content of less than about 50 ppm.

11. An article of manufacture comprising the adhesive composition of claim 1 .

12. The article of manufacture of claim 11 in the form of a sanitary article.

13. The adhesive composition of claim 1 having a Brookfield viscosity of less than 10,000 cP measured at 190° C., the composition (i) having a heat of fusion of at least about 1 J/g, (ii) comprising sequences of units derived from propylene with an isotactic triad (mm) measured by 13 C NMR of less than about 0.85, and (iii) having a melting point from about 45 to about 165° C.

14. The adhesive composition of claim 13 in which the copolymer includes from at least about 5 mole percent to no greater than about 35 mole percent units derived from ethylene.

15. The adhesive composition of claim 13 in which the random copolymer includes more than about 65 mole percent units derived from propylene.

16. The adhesive composition of claim 13 further comprising a second polymer.

17. The adhesive composition of Claim 16 in which the second polymer has a melting point greater than about 110° C.

18. The adhesive composition of claim 17 in which the second polymer is a propylene homopolymer.

19. The adhesive composition of claim 1 in which the copolymer contains a saline functional group.

20. The adhesive composition of claim 1 in which the copolymer contains a maleic anhydride functional group.

21. The adhesive composition of claim 1 in which the copolymer is further characterized as having a density between about 0.855 and about 0.900 g/cc.

22. The adhesive composition of claim 1 comprising from greater than 0 to 80 weight percent of the tackifier.

23. The adhesive composition of claim 1 comprising from greater than 0 to 60 weight percent of the plasticizer.

24. The adhesive composition of claim 1 comprising from greater than 0 to 50 weight percent of the wax.

25. The adhesive composition of claim 1 comprising from greater than 0 to 5 weight percent of the anti-oxidant.

26. The adhesive composition of claim 1 wherein the copolymer has a weight average molecular weight from 1,000 to 60,000.

Assignments (3)
CHANGE OF NAME Recorded Mar 18, 2011
From: DOW GLOBAL TECHNOLOGIES INC.
To: DOW GLOBAL TECHNOLOGIES LLC
Reel/Frame 025980/0739 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 17, 2008
From: KARJALA, TERESA P.; ANSEMS, PATRICIA; DIEHL, CHARLES F.; YALVAC, SELIM; RICKEY, CYNTHIA L.; KARANDE, SEEMA V.; TAHA, ANGELA N.
To: DOW GLOBAL TECHNOLOGIES INC.
Reel/Frame 020819/0745 →
CHANGE OF ADDRESS Recorded Apr 17, 2008
From: DOW GLOBAL TECHNOLOGIES INC.
To: DOW GLOBAL TECHNOLOGIES INC.
Reel/Frame 020824/0166 →