IP Library Granted Patent US 7,892,991
Granted Patent B2
US 7,892,991 · App. 11/722,265 · Granted Feb 22, 2011

Elastic network structure

Assignee: Toyo Boseki Kabushiki Kaisha
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Quick Facts
Patent No.
US 7,892,991
App. No.
11/722,265
Granted
Feb 22, 2011
Kind
B2
Abstract

Provided is an elastic network structure having durability and cushioning properties suitable for furniture, bedding such as a bed, seats for vehicles, seats for shipping, etc., the network structure being lightweight and having excellent chemical resistance, excellent light resistance, soft repellency, and excellent cushioning characteristics in a low temperature environment. The elastic network structure comprises a three-dimensional random loop bonded structure obtained by forming random loops with curling treatment of a continuous linear structure having not less than 300 decitex, and by making each loop mutually contact in a molten state to weld the majority of contacted part, the continuous linear structure mainly including a low density polyethylene resin with a specific gravity of not more than 0.94 g/cm 3 .

Claims (19)

1. An elastic network structure having an elastic recovery rate of not less than 95% measured in a test of 75% compression and decompression and a hysteresis loss from 35% to 70%, the elastic network structure comprising a three-dimensional random loop bonded structure obtained by forming random loops with curling treatment of a continuous linear structure having not less than 300 decitex, and by making each loop mutually contact in a molten state to weld majority of contacted parts, the continuous linear structure mainly including an ethylene-α-olefin copolymer resin containing ethylene and an α-olefin with a carbon number of not less than 3, the ethylene-α-olefin copolymer resin having a specific gravity of not more than 0.94.

2. The elastic network structure according to claim 1 , wherein the network structure has an apparent density of 0.005 to 0.2 g/cm 3 .

3. The elastic network structure according to claim 1 , wherein a compressive strain retention after light resistance test by a carbon arc lamp is not less than 60%.

4. The elastic network structure according to claim 1 , wherein a 25%-compression hardness at 0° C. of the network structure is not more than 150% compared with a 25%-compression hardness at 20° C.

5. The elastic network structure according to claim 1 , wherein a 50%-compression hardness at 0° C. of the network structure is not more than 150% compared with a 50%-compression hardness at 20° C.

6. The elastic network structure according to claim 1 , wherein a diameter of a random loop is not more than 50 mm.

7. The elastic network structure according to claim 1 , wherein a thickness of the network structure is not less than 3 mm.

8. The elastic network structure according to claim 2 , wherein a compressive strain retention after light resistance test by a carbon arc lamp is not less than 60%.

9. The elastic network structure according to claim 8 , wherein a 25%-compression hardness at 0° C. of the network structure is not more than 150% compared with a 25%-compression hardness at 20° C., and a 50%-compression hardness at 0° C. of the network structure is not more than 150% compared with a 50%-compression hardness at 20° C.

10. The elastic network structure according to claim 9 , wherein a diameter of a random loop is not more than 50 mm, and a thickness of the network structure is not less than 3 mm.

11. The elastic network structure according to claim 1 , wherein the ethylene-α-olefin copolymer resin has a specific gravity of not more than 0.935.

12. A cushion comprising an elastic network structure having an elastic recovery rate of not less than 95% measured in a test of 75% compression and decompression and a hysteresis loss from 35% to 70%, the elastic network structure comprising a three-dimensional random loop bonded structure obtained by forming random loops with curling treatment of a continuous linear structure having not less than 300 decitex, and by making each loop mutually contact in a molten state to weld majority of contacted parts, the continuous linear structure mainly including an ethylene-α-olefin copolymer resin containing ethylene and an α-olefin with a carbon number of not less than 3, the ethylene-α-olefin copolymer resin having a specific gravity of not more than 0.94.

13. The cushion according to claim 12 , wherein the network structure has an apparent density of 0.005 to 0.2 g/cm 3 .

14. The cushion according to claim 12 , wherein a compressive strain retention after light resistance test by a carbon arc lamp is not less than 60%.

15. The cushion according to claims 12 , wherein a 25%-compression hardness at 0° C. of the network structure is not more than 150% compared with a 25%-compression hardness at 20° C.

16. The cushion according to claim 12 , wherein a 50%-compression hardness at 0° C. of the network structure is not more than 150% compared with a 50%-compression hardness at 20° C.

17. The cushion according to claim 12 , wherein a diameter of a random loop is not more than 50 mm.

18. The cushion according to claim 12 , wherein a thickness of the network structure is not less than 3 mm.

19. The cushion according to claim 12 , wherein the ethylene-α-olefin copolymer resin has a specific gravity of not more than 0.935.

Assignments (4)
CHANGE OF NAME Recorded Aug 7, 2023
From: TOYO BOSEKI KABUSHIKI KAISHA
To: TOYOBO CO., LTD.
Reel/Frame 064504/0525 →
CHANGE OF ADDRESS Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO CO., LTD.
Reel/Frame 064505/0124 →
DE-MERGER Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO MC CORPORATION
Reel/Frame 064505/0803 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 21, 2007
From: YAMANAKA, MASAKI; MATSUI, YOSHIHIRO
To: TOYO BOSEKI KABUSHIKI KAISHA
Reel/Frame 019463/0032 →
Priority Claims (4)
JP 2004-369020 · Dec 21, 2004 · national
JP 2004-369021 · Dec 21, 2004 · national
JP 2004-369022 · Dec 21, 2004 · national
JP 2004-369023 · Dec 21, 2004 · national
Continuity (1)
Related Publication 20080146763A1 · Jun 19, 2008