IP Library Granted Patent US 7,658,907
Granted Patent B2
US 7,658,907 · App. 11/722,782 · Granted Feb 9, 2010

Titanium-aluminium mixed oxide powder

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Quick Facts
Patent No.
US 7,658,907
App. No.
11/722,782
Granted
Feb 9, 2010
Kind
B2
Abstract

Titanium-aluminium mixed oxide powder with a proportion of aluminium oxide of less than 1 wt. % or a proportion of titanium dioxide of less than 5 wt. %, wherein the sum of the proportions of titanium dioxide and aluminium oxide is at least 99.7 wt. %. It is produced by transferring a vaporous starting compound of the quantitatively greater component of the mixed oxide into a mixing chamber by means of primary air and a vaporous starting compound of the quantitatively smaller component of the mixed oxide by means of an inert gas, and burning the mixture mixed with hydrogen in a mixing chamber into a reaction chamber. It can be used as a catalyst support.

Claims (25)

1. A titanium-aluminium mixed oxide powder,

characterised in that the proportion of aluminium oxide is less than 0.8 wt. % or the proportion of titanium dioxide is less than 5 wt. %, the sum of the proportions of titanium dioxide and aluminium oxide being at least 99.7 wt. % and the proportions being based on the total quantity of the powder in each case; and

characterised in that the rutile proportion is at least 10 wt. %, based on the quantity of titanium dioxide.

2. The titanium-aluminium mixed oxide powder according to claim 1 , characterised in that the proportion of aluminium oxide is 0.05 to 0.8 wt. % and the proportion of titanium dioxide is 99.2 to 99.95 wt. %.

3. The titanium-aluminium mixed oxide powder according to claim 1 , characterised in that the proportion of titanium dioxide is 0.05 to 4 wt. % and the proportion of aluminium oxide is 96 to 99.95 wt. %.

4. The titanium-aluminium mixed oxide powder according to claim 1 , characterised in that the sum of the proportions of titanium dioxide and aluminium oxide is at least 99.9 wt. %.

5. The titanium-aluminium mixed oxide powder according to claim 1 , characterised in that the rutile proportion is at least 20 wt. %, based on the quantity of titanium dioxide.

6. The titanium-aluminium mixed oxide powder according to claim 1 , characterised in that the BET surface area is 10 to 200 m 2 /g.

7. A process for the production of the titanium-aluminium mixed oxide powder according to claim 1 , characterised in that

as the starting compound for the quantitatively greater component of the mixed oxide, a vaporous titanium compound or aluminium compound is transferred into a mixing chamber by means of primary air,

the primary air, which can optionally be enriched with oxygen and/or preheated, is introduced in a quantity so that at least 50% of the starting compounds of the first and second mixed oxide components can be converted to the oxides, corresponding to a lambda (Pr) value of at least 0.5, and

as the starting compound for the quantitatively smaller component of the mixed oxide, a vaporous aluminium compound or titanium compound is also transferred into the mixing chamber separately from the starting compound for the quantitatively greater component of the mixed oxide by means of an inert carrier gas,

the quantities of the starting compounds used being selected so that the mixed oxide powder has an aluminium oxide proportion of less than 1 wt. % or a titanium dioxide proportion of less than 5 wt. %,

separately from the vaporous titanium compounds and aluminium compounds, hydrogen is introduced into the mixing chamber and the mixture of the vaporous titanium compounds and aluminium compounds, hydrogen and primary air is ignited in a burner and the flame is burnt into a reaction chamber, the solid is then separated from gaseous substances and freed of chloride as much as possible by treating with steam at temperatures of 250 to 700° C. and in the event that lambda (Pr) is less than 1.0, a quantity of secondary air is fed into the reaction chamber so that a value of lambda (Pr+Sec) of at least 1.0 results, and

wherein gamma is ≧1.

8. The process for the production of the titanium aluminium mixed oxide powder according to claim 7 , characterised in that the starting compounds are titanium tetrachloride and aluminium chloride.

9. The process for the production of the titanium aluminium mixed oxide powder according to claim 7 , characterised in that lambda (pr) is 0.7 to 4.

10. The process for the production of the titanium aluminium mixed oxide powder according to claim 7 , characterised in that lambda (Pr+Sec) is ≧ 1 to 7.

11. A catalyst support comprising the titanium-aluminium mixed oxide powder according to claim 1 .

12. The titanium-aluminium mixed oxide powder according to claim 1 , characterised in that the BET surface area is 40 to 120 m 2 /g.

13. The titanium-aluminium mixed oxide powder according to claim 1 , characterised in that the powder is in a form of aggregates of primary particles.

14. The titanium-aluminium mixed oxide powder according to claim 13 , characterised in that the primary particles are non-porous.

15. The titanium-aluminium mixed oxide powder according to claim 13 , characterised in that the primary particles have surfaces exhibiting hydroxy groups.

16. The titanium-aluminium mixed oxide powder according to claim 1 , characterised in that the proportion of aluminium oxide is less than 0.5 wt. %.

17. The titanium-aluminium mixed oxide powder according to claim 1 , characterised in that the proportion of aluminium oxide is less than 0.25 wt. %.

Assignments (4)
CHANGE OF NAME Recorded Jan 31, 2020
From: EVONIK DEGUSSA GMBH
To: EVONIK OPERATIONS GMBH
Reel/Frame 051765/0166 →
CHANGE OF ADDRESS Recorded Feb 22, 2010
From: EVONIK DEGUSSA GMBH
To: EVONIK DEGUSSA GMBH
Reel/Frame 023973/0543 →
CHANGE OF NAME Recorded Feb 22, 2010
From: DEGUSSA GMBH
To: EVONIK DEGUSSA GMBH
Reel/Frame 024006/0182 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 26, 2007
From: SCHUMACHER, KAI; SCHILLING, ROLAND; ALFF, HARALD; ROTH, HELMUT
To: DEGUSSA GMBH
Reel/Frame 019480/0498 →