IP Library Granted Patent US 7,804,022
Granted Patent B2
US 7,804,022 · App. 11/725,023 · Granted Sep 28, 2010

Solar cell contact fingers and solder pad arrangement for enhanced efficiency

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Quick Facts
Patent No.
US 7,804,022
App. No.
11/725,023
Granted
Sep 28, 2010
Kind
B2
Abstract

A solar cell includes negative metal contact fingers electrically connected to N-type diffusion regions of the solar cell and positive metal contact fingers electrically connected to P-type diffusion regions of the solar cell. Both the N-type and P-type diffusion regions are on the backside of the solar cell. The solar cell includes a front side that faces the sun during normal operation. The negative and positive metal contact fingers may be interdigitated. For increased solar radiation collection, the metal contact fingers may be arranged to point to and collectively cover portions of a perimeter of a solder pad. For example, the negative metal contact fingers may be arranged to point to and collectively cover two or three sides of a solder pad.

Claims (24)

1. A solar cell comprising:

a plurality of positive metal contact fingers, each of the positive metal contact fingers being coupled to one or more P-type diffusion regions on a backside of the solar cell, a front side of the solar cell facing the sun during normal operation to collect solar radiation;

a plurality of negative metal contact fingers, each of the negative metal contact fingers being coupled to one or more N-type diffusion regions on the backside of the solar cell, the negative metal contact fingers being interdigitated with the positive metal contact fingers;

a first solder pad providing a contact surface on which an external lead may be soldered onto to electrically connect to the negative metal contact fingers, the negative metal contact fingers comprising at least three metal contact fingers and arranged such that their ends point toward and collectively surround at least three sides of the first solder pad and at least 50% but not an entirety of a perimeter of the first solder pad.

2. The solar cell of claim 1 further comprising a second solder pad providing a contact surface on which an external lead may be soldered onto to electrically connect to the positive metal contact fingers on an edge portion of the solar cell opposite to where the first solder pad is located.

3. The solar cell of claim 1 wherein there are no metal contact fingers or bus bars having a width greater than twice that of one of the negative metal contact fingers and that leads to and terminates on the first solder pad.

4. The solar cell of claim 1 wherein the negative metal contact fingers terminate on the first solder pad.

5. The solar cell of claim 1 wherein at least two of the negative metal contact fingers share another metal contact finger that terminates on the first solder pad.

6. A solar cell comprising:

a plurality of positive metal contact fingers, each of the positive metal contact fingers being coupled to one or more P-type diffusion region on a backside of the solar cell, a front side of the solar cell facing the sun during normal operation to collect solar radiation;

a plurality of negative metal contact fingers, each of the negative metal contact fingers being coupled to one or more N-type diffusion region on the backside of the solar cell, the negative metal contact fingers being interdigitated with the positive metal contact fingers; and

a first solder pad electrically connected to the negative metal contact fingers but not to the positive metal contact fingers, the negative metal contact fingers comprising at least three metal contact fingers and having ends pointing to and collectively covering at least 50% of a perimeter of the first solder pad but not an entirety of the perimeter of the first solder pad.

7. The solar cell of claim 6 further comprising a second solder pad electrically connected to the positive metal contact fingers but not to the negative metal contact fingers on an edge portion of the solar cell opposite to where the first solder pad is located.

8. The solar cell of claim 6 wherein there are no metal contact fingers or bus bars having a width greater than twice that of one of the negative metal contact fingers leading to and terminating on the first solder pad.

9. The solder cell of claim 6 wherein the negative metal contact fingers terminate on the first solder pad.

10. The solder cell of claim 6 wherein at least two of the negative metal contact fingers share another metal contact finger that points to and terminates on the first solder pad.

11. A solar cell comprising:

a first set of metal contact fingers, each metal contact finger in the first set being electrically coupled to one or more diffusion regions of a first polarity on a backside of the solar cell;

a second set of metal contact fingers, each metal contact finger in the second set being electrically coupled to one or more diffusion regions of a second polarity opposite to the first polarity on the backside of the solar cell; and

a first solder pad electrically coupled to the first set of metal contact fingers but not to the second set of metal contact fingers, the first set of metal contact fingers comprising at least three metal contact fingers and being arranged to bend towards the first solder pad at least on opposing ends of the first solder pad to cover more than 50% but not an entirety of a perimeter of the first solder pad.

12. The solar cell of claim 11 further comprising:

a second solder pad electrically coupled to the second set of metal contact fingers but not to the first set of metal contact fingers, the second set of metal contact fingers being arranged to bend towards the second solder pad.

13. The solar cell of claim 11 wherein the first polarity comprises a negative polarity and the second polarity comprises a positive polarity.

14. The solar cell of claim 12 wherein in the second set of metal contact fingers bends at a 90° angle.

Assignments (5)
SECURITY INTEREST Recorded Jun 27, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067924/0062 →
SECOND LIEN SECURITY INTEREST AGREEMENT Recorded Jun 26, 2024
From: MAXEON SOLAR PTE. LTD
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 071343/0553 →
SECURITY INTEREST Recorded Jun 5, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067637/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: SUNPOWER CORPORATION
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 062490/0742 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 16, 2007
From: DE CEUSTER, DENIS
To: SUNPOWER CORPORATION
Reel/Frame 019109/0911 →