IP Library Granted Patent US 7,404,720
Granted Patent B1
US 7,404,720 · App. 11/729,817 · Granted Jul 29, 2008

Electro mechanical connector for use in electrical applications

Assignee: Tesla Motors, Inc.
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Quick Facts
Patent No.
US 7,404,720
App. No.
11/729,817
Granted
Jul 29, 2008
Kind
B1
Abstract

An electro mechanical connector for use in an electrical vehicle having a battery pack is disclosed. The connector includes a locking collar having a slot therein and a plug body arranged within the locking collar. The connector also has a switch mount sleeve arranged on the plug body and a micro switch connected to the switch mount sleeve at a predetermined position. The electrical connector also includes a switch actuator that is slidingly arranged within the slot and is aligned with the micro switch when the electrical mechanical connector is in its fully locked position.

Claims (37)

1. An electrical connector, said connector comprising:

a locking collar,

a plug body arranged within said locking collar;

a switch mount sleeve arranged over said plug body, said switch mount sleeve having a generally “L” shaped track therein;

a micro switch connected to said switch mount sleeve;

a switch actuator slidingly arranged in said locking collar; and

a pin that extends from a surface of said switch actuator.

2. The connector of claim 1 wherein said locking collar having a switch actuator slot, said micro switch is aligned with said track when the connector is in a locked position.

3. The connector of claim 1 wherein said pin travels in said track and prevents said locking collar from rotating when predetermined conditions occur.

4. The connector of claim 1 wherein said switch mount sleeve having a pair of chamfered surfaces that engage with radial edges of said plug body.

5. The connector of claim 1 wherein said plug body having contacts with a first mate last break (FMLB) configuration.

6. The connector of claim 5 wherein one of said contacts is wired in series to said micro switch.

7. The connector of claim 1 wherein said switch actuator having a tab extending from a bottom surface thereof.

8. The connector of claim 7 wherein said tab activates said micro switch when the connector is in a locked position.

9. The of claim 1 wherein said plug body having a radial slot therein.

10. The connector of claim 9 wherein said switch mount sleeve or said locking collar having a second pin extending therefrom, said second pin is arranged within said radial slot.

11. An electromechanical connector for use in an electric vehicle having a battery pack therein, aid connector comprising:

a locking collar having a slot therein;

a plug body arranged within sad locking collar;

a switch mount sleeve arranged over said plug body;

a micro switch connected to said switch mount sleeve;

a switch actuator slidingly arranged within said slot, said switch actuator aligns and engages said micro switch when the connector is locked; and

a pin extending from a bottom surface of said switch actuator, said pin travels engages and interacts with a first locking member when the connector is unlocked and engages and interacts with a second locking member when the connector is locked.

12. The connector of claim 11 further comprising an “L” shaped tack in said switch mount sleeve, a long portion of said track is arranged along a predetermined rotational arc while a short portion of said track is orthogonal to said long portion.

13. The connector of claim 11 wherein said switch actuator having a tab extending from a surface thereof, said tab actuates said micro switch upon said engagement thereof.

14. The connector of claim 11 wherein said switch mount sleeve having a second pin g therefrom, said second pin engages with a radial slot in said plug body.

15. The connector of claim 11 wherein said switch mount sleeve having a pair of chamfered surfaces that interact and mate with a radial edge on said plug body.

16. The connector of claim 11 further comprising a FMLB contact arranged within said plug body and other contacts arranged within said plug body.

17. The connector of claim 16 wherein said last mate first break contact is wired in series to said micro switch.

18. An electromechanical connector for use in an electric vehicle having a batter pack therein, said connector comprising:

a locking collar having a slot therein;

a plug body arranged within said locking collar;

a switch mount sleeve arranged over said plug body;

a micro switch connected to said switch mount sleeve;

a switch actuator slidingly arranged within said slot;

a “L” shaped track arranged in said switch mount sleeve, a long portion of said track is arranged along a predetermined rotational arc while a short portion of said track is orthogonal to said long portion; and

a first locking member arranged within said long portion of said track and a second locking member arranged within said short portion of said track.

Assignments (6)
CHANGE OF NAME Recorded Aug 19, 2020
From: TESLA MOTORS, INC.
To: TESLA, INC.
Reel/Frame 053549/0236 →
SECURITY AGREEMENT Recorded Jan 20, 2010
From: TESLA MOTORS, INC.
To: MIDLAND LOAN SERVICES, INC.
Reel/Frame 023820/0536 →
RELEASE OF SECURITY INTEREST Recorded May 26, 2009
From: ELON MUSK, TRUSTEE OF THE ELON MUSK REVOCABLE TRUST DATED JULY 22, 2003, AS REPRESENTATIVE SECURED PARTY
To: TESLA MOTORS, INC.
Reel/Frame 022733/0161 →
PATENT SECURITY AGREEMENT Recorded Feb 14, 2008
From: TESLA MOTORS, INC.
To: ELON MUSK REVOCABLE TRUST DATED JULY 22, 2003, AS REPRESENTATIVE SECURED PARTY
Reel/Frame 020508/0605 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE'S NAME PREVIOUSLY RECORDED ON REEL/FRAME 019174/0777 Recorded May 29, 2007
From: FREY, PAUL DEWITT; LU, DAVID TSE-ZHOU; LYONS, DAVID FREDERICK, II
To: TESLA MOTORS, INC.
Reel/Frame 019380/0596 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2007
From: FREY, PAUL DEWITT; LU, DAVID TSE-ZHOU; LYONS, DAVID FREDERICK, II
To: TELSA MOTORS, INC.
Reel/Frame 019174/0777 →