IP Library Granted Patent US 7,585,476
Granted Patent B2
US 7,585,476 · App. 11/733,942 · Granted Sep 8, 2009

Process for controlling the moisture concentration of a combustion flue gas

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,585,476
App. No.
11/733,942
Granted
Sep 8, 2009
Kind
B2
Abstract

The present invention is related to a system for removal of moisture and contaminants from recirculated flue gas. The system includes a spray tower for spraying the flue gas with a liquid reagent to remove contaminants from the flue gas. A heat exchanger, integrally connected to the spray tower, cools the liquid reagent before the reagent is sprayed onto the flue gas stream. Cooled liquid reagent improves the condensation of the water vapor in the flue gas during the spraying process and provides a lower moisture content flue gas exiting the system. Combustion process efficiency improves as flue gas redirected to the burner for combustion contains.

Claims (40)

1. A method of reducing the moisture concentration of flue gas comprising:

providing a flue gas comprised of combustion gases,

passing the flue gas through a spray tower apparatus having a flue gas inlet and a flue gas outlet,

providing a liquid reagent;

storing the liquid reagent in a liquid reagent storage means,

reducing the temperature of the liquid reagent in the liquid reagent storage means at a temperature below that of the flue gas water vapor dew point at the flue gas inlet,

cooling the flue gas by spraying the liquid reagent on the flue gas within the spray tower apparatus;

condensing moisture from the flue gas by spraying the liquid reagent on the flue gas within the spray tower apparatus; and

recirculating a portion of the flue gas exiting the spray tower apparatus to a burner to facilitate combustion.

2. The method of claim 1 , wherein a heat exchanger regulates the liquid reagent temperature.

3. The method of claim 2 , wherein at least a portion of the heat exchanger is submerged in the liquid reagent.

4. The method of claim 3 , wherein the heat exchanger is a liquid/liquid heat exchanger.

5. The method of claim 3 , wherein the heat exchanger is a gas/liquid heat exchanger.

6. The method of claim 4 , further comprising the step of using water in the liquid/liquid heat exchanger to maintain the temperature of the liquid reagent.

7. The method of claim 3 , further comprising the step of removing sulfur dioxide from the flue gas with the liquid reagent.

8. The method of claim 7 , wherein the liquid reagent is sprayed counter current to the flue gas.

9. The method of claim 7 , wherein the liquid reagent is sprayed co-current to the flue gas.

10. The method of claim 7 , wherein the composition of flue gas is substantially nitrogen.

11. The method of claim 7 , where in composition of the flue gas is substantially carbon dioxide.

12. The method of claim 11 , wherein the liquid reagent storage means is located within the spray tower apparatus.

13. The method of claim 11 , wherein the liquid reagent storage means is external to the spray tower apparatus.

14. The method of claim 13 , further comprising the step of regulating the temperature of the liquid reagent in the liquid reagent storage means at a temperature below that of the flue gas at the flue gas outlet.

15. A method of combustion comprising

combusting a fossil fuel in the presence of oxygen using a burner,

creating a flue gas from the step of corn busting,

removing sulfur dioxide from the flue gas with a spray tower apparatus,

reducing the moisture of the flue gas with the spray tower apparatus;

cooling the flue gas with the liquid reagent as the flue gas passes through the spray tower apparatus; and

recirculating a portion of the flue gas exiting the scrubber apparatus to the burner to facilitate further combustion.

16. The method of claim 15 , further comprising the step of using a liquid reagent in the spray tower apparatus to remove the sulfur dioxide from the flue gas.

17. The method of claim 16 , further comprising the step of maintaining the temperature of the liquid reagent with a heat exchanger.

18. The method of claim 17 , further comprising the step of recirculating a portion of the flue gas exiting the spray tower apparatus to a pulverizer.

19. The method of claim 18 , wherein the composition of the flue gas entering the spray tower apparatus is substantially comprised of carbon dioxide.

20. A method of combustion comprising

combusting a fossil fuel in the presence of oxygen using a burner,

creating a flue gas from the step of corn busting,

removing sulfur dioxide from the flue gas with a spray tower apparatus,

reducing the moisture of the flue gas with the spray tower apparatus;

cooling the flue gas with the liquid reagent as the flue gas passes through the spray tower apparatus; and

removing carbon dioxide from the flue gas downstream of the spray tower with an amine scrubber.

Assignments (18)
SECURITY INTEREST Recorded Jul 18, 2025
From: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX CANADA CORP.; BABCOCK & WILCOX FPS INC.
To: B. RILEY FINANCIAL, INC.
Reel/Frame 072053/0943 →
SECURITY INTEREST Recorded Mar 3, 2025
From: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX CANADA CORP.; BABCOCK & WILCOX FPS INC.
To: PENSION BENEFIT GUARANTY CORPORATION
Reel/Frame 070380/0647 →
RELEASE OF SECURITY INTEREST Recorded Sep 13, 2024
From: MSD PCOF PARTNERS XLV, LLC
To: THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; AMERICON LLC
Reel/Frame 069017/0362 →
SECURITY INTEREST Recorded Jan 19, 2024
From: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX CANADA CORP.; BABCOCK & WILCOX FPS INC.
To: AXOS BANK, AS ADMINISTRATIVE AGENT
Reel/Frame 066354/0765 →
SECURITY INTEREST Recorded Jul 22, 2021
From: THE BABCOCK & WILCOX COMPANY (F/K/A BABCOCK & WILCOX POWER GENERATION GROUP, INC.); BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC; DIAMOND POWER INTERNATIONAL, LLC (F/K/A DIAMOND POWER INTERNATIONAL, INC.)
To: MSD PCOF PARTNERS XLV, LLC, AS AGENT
Reel/Frame 056962/0486 →
RELEASE OF SECURITY INTEREST Recorded Jul 1, 2021
From: BANK OF AMERICA, N.A.
To: DIAMOND POWER INTERNATIONAL, LLC (F/K/A DIAMOND POWER INTERNATIONAL, INC.); MEGTEC TURBOSONIC TECHNOLOGIES, INC.; THE BABCOCK & WILCOX COMPANY (F/K/A BABCOCK & WILCOX POWER GENERATION GROUP, INC.); BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC (F/K/A MCDERMOTT TECHNOLOGY, INC.); SOFCO-EFS HOLDINGS LLC; BABCOCK & WILCOX MEGTEC, LLC
Reel/Frame 057337/0823 →
RELEASE OF SECURITY INTEREST Recorded May 25, 2018
From: BANK OF AMERICA, N.A.
To: THE BABCOCK & WILCOX COMPANY (N/K/A BWX TECHNOLOGIES, INC.)
Reel/Frame 045906/0481 →
RELEASE OF SECURITY INTEREST Recorded May 17, 2018
From: LIGHTSHIP CAPITAL LLC
To: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX MEGTEC, LLC; MEGTEC TURBOSONIC TECHNOLOGIES, INC.; BABCOCK & WILCOX UNIVERSAL, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC
Reel/Frame 046182/0829 →
SECURITY INTEREST Recorded Aug 10, 2017
From: THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX MEGTEC, LLC; MEGTEC TURBOSONIC TECHNOLOGIES, INC.; BABCOCK & WILCOX UNIVERSAL, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC
To: LIGHTSHIP CAPITAL LLC
Reel/Frame 043515/0001 →
CHANGE OF NAME Recorded Sep 24, 2015
From: BABCOCK & WILCOX POWER GENERATION GROUP, INC.
To: THE BABCOCK & WILCOX COMPANY
Reel/Frame 036675/0434 →
SECURITY INTEREST Recorded Jul 28, 2015
From: BABCOCK & WILCOX POWER GENERATION GROUP, INC. (TO BE RENAMED THE BABCOCK AND WILCOX COMPANY)
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 036201/0598 →
SECURITY INTEREST Recorded Jul 22, 2014
From: THE BABCOCK & WILCOX COMPANY
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 033379/0123 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Sep 30, 2010
From: BABCOCK & WILCOX POWER GENERATION GROUP, INC. (F.K.A. THE BABCOCK & WILCOX COMPANY)
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 025066/0080 →
RELEASE OF SECURITY INTEREST Recorded Aug 3, 2010
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: THE BABCOCK & WILCOX COMPANY; AMERICON EQUIPMENT SERVICES, INC.; AMERICON, INC.; APPLIED SYNERGISTICS, INC.; B & W SERVICE COMPANY; BABCOCK & WILCOX CHINA HOLDINGS, INC.; BABCOCK & WILCOX CONSTRUCTION CO., INC.; BABCOCK & WILCOX DENMARK HOLDINGS, INC.; BABCOCK & WILCOX EBENSBURG POWER, INC.; BABCOCK & WILCOX EQUITY INVESTMENTS, INC.; BABCOCK & WILCOX INTERNATIONAL SALES AND SERVICE CORPORATION; BABCOCK & WILCOX INTERNATIONAL, INC.; DIAMOND OPERATING CO., INC.; DIAMOND POWER AUSTRALIA HOLDINGS, INC.; DIAMOND POWER CHINA HOLDINGS, INC.; DIAMOND POWER EQUITY INVESTMENTS, INC.; DIAMOND POWER INTERNATIONAL, INC.; PALM BEACH RESOURCE RECOVERY CORPORATION; POWER SYSTEMS OPERATIONS, INC.; REVLOC RECLAMATION SERVICE, INC.; NATIONAL ECOLOGY COMPANY; NORTH COUNTY RECYCLING, INC.
Reel/Frame 024776/0693 →
CHANGE OF NAME Recorded Jun 25, 2009
From: BABCOCK & WILCOX COMPANY
To: BABCOCK & WILCOX POWER GENERATION GROUP INC.
Reel/Frame 022874/0006 →
AFTER-ACQUIRED INTELLECTUAL PROPERTY SECURITY AGREEMENT (THIRD SUPPLEMENTAL FILING) Recorded Apr 24, 2008
From: BABCOCK & WILCOX POWER GENERATION GROUP, INC. (FORMERLY KNOWN AS THE BABCOCK & WILCOX COMPANY)
To: CREDIT SUISSE, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 020857/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2007
From: DOWNS, WILLIAM
To: THE BABCOCK & WILCOX COMPANY
Reel/Frame 019301/0537 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2007
From: MCDONALD, DENNIS K.; DEVAULT, DOUGLAS J.; FARZAN, HAMID
To: THE BABCOCK & WILCOX COMPANY
Reel/Frame 019301/0745 →