IP Library Granted Patent US 9,050,572
Granted Patent B2
US 9,050,572 · App. 11/735,023 · Granted Jun 9, 2015

Process for the production of carbon nanotubes in a fluidized bed

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,050,572
App. No.
11/735,023
Granted
Jun 9, 2015
Kind
B2
Abstract

The present invention relates to a process for the production of carbon nanotubes by decomposition of hydrocarbons on a heterogeneous catalyst in a fluidized bed reactor, wherein the reactor can be operated batchwise or continuously, and in the case of continuous operation discharge can take place with sifting or without sifting.

Claims (9)

1. Process for the production of carbon nanotubes comprising:

decomposing a gaseous hydrocarbon on a heterogeneous catalyst in a fluidized bed reactor, wherein the catalyst is in the form of a defined particle size fraction having a particle size distribution consisting of catalyst particles with diameters between 30 μm and 600 μm;

choosing particle sizes of catalyst and carbon nanotube agglomerates such that a ratio of gas empty tube speed to minimum fluidization speed for all the catalyst and agglomerate particles present in the fluidized bed reactor is between 1.1 and 60, and, at the same time;

setting the gas speed in the reactor below a sinking speed of the particles, or employing a device for recycling discharged particles; and

removing the carbon nanotubes formed from the reactor by means of a sifting device which removes from the reactor only carbon nanotube agglomerates above a defined minimum diameter.

2. Process according to claim 1 , wherein the carbon nanotubes produced have an average external diameter of from 3 nm to 150 nm.

3. Process according to claim 1 , wherein one or more hydrocarbons are employed, individually or as a mixture, as educts.

4. Process according to claim 3 , wherein the hydrocarbons are individuals or mixtures selected from the group consisting of methane, ethane, propane, butane, pentane, hexane, ethylene, propylene, butene, butadiene, short- and medium-chain aliphatic or olefinic hydrocarbons having a C number of from 1 or, respectively, 2 to 10 or mono- or dinuclear aromatic hydrocarbons as well as aliphatics (C x H 2x+2 ) and olefins (C x Hy) having a C number x of x=1-4 or, respectively, 2-4.

5. Process according to claim 1 , which further comprises introducing the catalyst into the reaction chamber in a form in which chief catalytically active components are in the form of oxides, in a partly or completely reduced form, or in the form of hydroxides.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNOR NAME PREVIOUSLY RECORDED ON REEL 038301 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME FROM BAYER MATERIALSCIENCE AG TO COVESTRO DEUTSCHLAND AG. Recorded Jun 13, 2016
From: BAYER MATERIALSCIENCE AG
To: COVESTRO DEUTSCHLAND AG
Reel/Frame 038966/0865 →
CHANGE OF NAME Recorded Mar 30, 2016
From: COVESTRO DEUTSCHLAND AG
To: COVESTRO DEUTSCHLAND AG
Reel/Frame 038301/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2007
From: BUCHHOLZ, SIGURD; KAKHI, MAZIAR; MICHELE, VOLKER; MLECZKO, LESLAW; MUNNICH, CHRISTIAN; RUDOLF, REINER; WOLF, AUREL
To: BAYER MATERIALSCIENCE AG
Reel/Frame 019619/0934 →