IP Library Granted Patent US 7,575,491
Granted Patent B1
US 7,575,491 · App. 11/736,659 · Granted Aug 18, 2009

Controller for an electric propulsion system for watercraft

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Quick Facts
Patent No.
US 7,575,491
App. No.
11/736,659
Granted
Aug 18, 2009
Kind
B1
Abstract

A controller for an electric propulsion system for watercraft that provides for speed, steering and direction of propulsion with a single stick mechanism. The position of the joystick handle relative to the center position will define speed (deflection from center position), steering (angle position of the deflection relative to the stick access), and propulsion direction based upon the quadrant deflection in the angular position and the angle position of that deflection. The present control system includes an all electric wire connection between the controller and the electric motors eliminating any mechanical connections.

Claims (28)

1. An electric propulsion system for a watercraft comprising:

an electric power source;

a remote manual electric motor control mechanism, connected to said power source, having a single control shaft movable to any radial direction for three hundred and sixty degrees and controller circuitry, said controller circuitry generating a digital control signal in response to the movement of the control shaft;

said digital control signal carries an embedded control value that indicates the angular direction and the relative distance from the center neutral position of any deflection of the control shaft;

at least two electric motors, each having a propeller mountable to a watercraft hull and being connected to said control mechanism and power source wherein a first electric motors with a first propeller is mounted on the port side of the watercraft hull and a second electric motors with a second propeller is mounted on the starboard side of the watercraft hull;

said digital control signal causing the first electric motor to rotate the first propeller and the second electric motor to rotate the second propeller, wherein the first electric motor rotates the first propeller in a forward or reverse direction and at a specific speed determined by the control value, the second electric motor rotates the second propeller in a forward or reverse direction and at a specific speed, determined by the control value; and

the remote manual electric motor control mechanism electrically controlling the velocity and heading of the watercraft by the control value to every motor, wherein said control value causes the first motor and the second motor rotate the first propeller and the second propeller, respectively in the same direction at the same speed, in the same direction at different speeds, in opposite directions at the same speed, or in opposite directions at different speeds.

2. The electric, propulsion system for watercraft described in claim 1 , wherein the remote manual electric motor control mechanism comprises a user operated joystick, said joystick controlling movement of the watercraft through radial movement of the control shaft relative to a center neutral position of the remote manual electric motor control mechanism's four quadrant mount, and the control shaft positioned in said center neutral position causing the first electric motor and the second electric motor to provide no thrust to the first propellers and the second propeller, respectively.

3. The electric propulsion system for watercraft described in claim 2 , wherein the control shaft returns to the center neutral position when a user applied manual force is removed.

4. The electric propulsion system for watercraft described in claim 2 , wherein the remote manual control mechanism further comprises a cruise control device, said cruise control device being manually engaged and disengaged from said remote manual electric motor control mechanism to maintain a given thrust and direction.

5. An electric propulsion system for watercraft comprising:

a power source;

a first electric motor and a second electric motor connected to said power source;

a first propellers connected to said first electric motor and a second propeller connected to said second electric motor;

a manual control mechanism connected to said power source and said first electric motor and said second electric motor;

said manual control mechanism providing digital signals to control the speed and direction of a watercraft;

the manual control mechanism comprising an analog to digital signal generator connected to said control mechanism and said first electric motor and said second electric motor and a user operated joystick to control the speed and direction of the watercraft, said joystick controlling movement of the watercraft through user applied radial and angular movement of the joystick in any direction for three hundred and sixty degrees relative to a center neutral position of the joystick within a four quadrant mount, said center neutral position providing no thrust to the propellers; and

each radial and angular position of said joystick away from the center neutral position generates an electrical vector signal that manipulates the speed and heading of the watercraft by independently controlling the rotational direction and the amount of thrust that first electric motor provides to the first propeller and the rotational direction and the amount of thrust that second electric motor provides to the second propeller.

6. The electric propulsion system for watercraft described in claim 5 , wherein the joystick automatically returns to the center neutral position and causes the removal of thrust to the first propeller and the second propeller when user applied movement to the joystick terminates.

7. The electric propulsion system for watercraft described in claim 5 , wherein the remote manual control mechanism further comprises a cruise control device, said cruise control device is manually engaged and disengaged.

8. An electric propulsion system for a watercraft that includes a first electric motor with a propeller and a second electric motor with a propeller, said first and second motors being coordinated in operation to propel the watercraft in a forward direction, in the reverse direction, and to turn the watercraft in a slow left, hard left, slow right and hard right, through the manual operation of a manual controller comprising:

an electric power source;

remote manual control mechanism having a control shaft movable radially from a center off position to any radial direction for 360° from said central neutral point for generating electrical motor control signals, said remote manual control mechanism connected to said electric power source;

first electric motor having a first propeller connected thereto and a second electric motor having a second propeller connected thereto, said first and second electric motors being mountable to a watercraft, said first electric motor with said first propeller being mountable on the port side of a watercraft and said second electric motor with a second propeller being mountable on the starboard side of a watercraft;

plurality of conductor wires interconnecting the power source, the manual control mechanism, and said first and second electric motors;

said remote manual control mechanism having a 180 degree semi-circular shaft deflection area for manual shaft movement that activates said first and second motors together in the same direction and same motor speeds, said first and second motor speeds representative of the deflection distance from said shaft off neutral point;

said manual control mechanism having a second shaft deflection area that activates said first motor and said second motor together in the reverse direction to provide reverse thrust for a watercraft; and

said remote manual control mechanism shaft having left deflection area in which the first and second motors are activated together in opposite directions at different speeds, and said manual control mechanism shaft having a right deflection area that operates the first and second motors together in opposite directions at different speeds to each other for aiding in turning a watercraft slow left, hard left, slow right and hard right dependent on the position of said shaft in said left or right deflection areas.

Assignments (6)
TERMINATION AND RELEASE OF SECURITY INTEREST IN SECOND LIEN INTELLECTUAL PROPERTY COLLATERAL Recorded Aug 10, 2018
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
To: POWER PRODUCTS, LLC; BLUE SEA SYSTEMS, INC.; PROFESSIONAL MARINER, L.L.C.; LENCO MARINE SOLUTIONS, LLC
Reel/Frame 046763/0483 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Aug 10, 2018
From: ROYAL BANK OF CANADA
To: POWER PRODUCTS LLC; BLUE SEA SYSTEMS, INC.; LENCO MARINE, LLC
Reel/Frame 046772/0965 →
SECURITY INTEREST Recorded Dec 21, 2016
From: POWER PRODUCTS, LLC; BLUE SEA SYSTEMS, INC.; PROFESSIONAL MARINER, L.L.C.; LENCO MARINE SOLUTIONS, LLC
To: ROYAL BANK OF CANADA, AS ADMINISTRATIVE AGENT
Reel/Frame 041087/0927 →
SECURITY INTEREST Recorded Dec 21, 2016
From: POWER PRODUCTS, LLC; BLUE SEA SYSTEMS, INC.; PROFESSIONAL MARINER, L.L.C.; LENCO MARINE SOLUTIONS, LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 041088/0578 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2009
From: SOUTHERN MARINE, INC.
To: LENCO MARINE, INC.
Reel/Frame 023254/0581 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2007
From: MARTIN, DAVID V.
To: SOUTHERN MARINE, INC.
Reel/Frame 019176/0483 →