IP Library Granted Patent US 7,973,444
Granted Patent B2
US 7,973,444 · App. 11/741,423 · Granted Jul 5, 2011

Electric machine and rotor for the same

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Quick Facts
Patent No.
US 7,973,444
App. No.
11/741,423
Granted
Jul 5, 2011
Kind
B2
Abstract

Disclosed herein is an electric machine rotor. The rotor includes, a rotatable shaft, a plurality of pole segments attached to the shaft, and a plurality of magnets attached to the plurality of pole segments such that one of the plurality of magnets is positioned circumferentially between adjacent pole segments and each of the plurality of magnets has nonparallel circumferentially opposing sides.

Claims (35)

1. An electric machine rotor, comprising:

a rotatable shaft;

a plurality of pole segments attached to the shaft, each pole segment of the plurality of pole segments comprising substantially parallel circumferentially opposing surfaces extending substantially axially along the shaft; and

a plurality of magnets attached to the plurality of pole segments such that one of the plurality of magnets is positioned circumferentially between adjacent pole segments, each of the plurality of magnets having nonparallel circumferentially opposing sides.

2. The electric machine rotor of claim 1 , wherein the plurality of magnets are permanent magnets.

3. The electric machine rotor of claim 1 , wherein the plurality of magnets are magnetized circumferentially such that opposing magnetic poles are disposed at opposing circumferential surfaces of the plurality of magnets.

4. The electric machine rotor of claim 1 , wherein a magnetic field strength of the plurality of pole segments is modifiable by at least one stationary field coil.

5. The electric machine rotor of claim 4 , wherein a magnetic field strength of the plurality of pole segments is increasable by the at least one stationary field coil.

6. The electric machine rotor of claim 4 , wherein a magnetic field strength of the plurality of pole segments is decreasable by the at least one stationary field coil.

7. The electric machine rotor of claim 4 , wherein the stationary field coil is positionable concentrically within the plurality of pole segments.

8. The electric machine rotor of claim 1 , wherein the electric machine rotor is operable in an alternator.

9. The electric machine rotor of claim 1 , wherein the electric machine rotor is operable in a brushless machine.

10. An electric machine rotor, comprising:

a rotatable shaft;

a plurality of pole segments attached to the shaft; and

a plurality of magnets attached to the plurality of pole segments such that one of the plurality of magnets is positioned circumferentially between adjacent pole segments, each pole segment of the plurality of pole segments having substantially parallel circumferentially opposing surfaces extending substantially axially along the shaft.

11. The electric machine rotor of claim 10 , wherein the substantially parallel circumferentially opposing surfaces abut circumferentially opposing sides of the plurality of magnets.

12. The electric machine rotor of claim 10 , wherein the electric machine rotor is operable in an alternator.

13. A brushless electric machine, comprising:

a rotor assembly comprising:

a rotatable shaft;

a pole assembly fixedly attached thereto, the pole assembly comprising:

a first pole piece with a plurality of first pole segments attached thereto, each of the plurality of first pole segments having substantially parallel circumferentially opposing surfaces extending substantially axially along the shaft; and

a second pole piece with a plurality of second pole segments attached thereto, each of the plurality of second pole segments having substantially parallel circumferentially opposing surfaces extending substantially axially along the shaft; and

a plurality of permanent magnets disposed circumferentially between the plurality of first pole segments and the plurality of second pole segments; and

at least one stationary field coil concentric within the rotor assembly.

14. The brushless electric machine of claim 13 , wherein the brushless electric machine is an alternator.

15. The brushless electric machine of claim 13 , further comprising a H-bridge control circuit wherein a direction of current flow through the at least one stationary field coil is controllable by the H-bridge control circuit.

16. The brushless electric machine of claim 13 , wherein the performance of the brushless electric machine is modifiable via current control through the at least one stationary field coil.

17. The brushless electric machine of claim 16 , wherein the performance comprises power generation.

18. The brushless electric machine of claim 16 , wherein the performance comprises power density.

19. The brushless electric machine of claim 13 , wherein each of the plurality of permanent magnets have nonparallel circumferentially opposing sides.

20. The brushless electric machine of claim 13 , wherein the nonparallel circumferentially opposing sides of the plurality of magnets abuts the substantially parallel circumferentially opposing surfaces of the plurality of pole segments.

21. The brushless electric machine of claim 13 , further comprising a stator in operable communication with the rotor assembly the stator having two three-phase windings that are electrically offset from one another.

22. The brushless electric machine of claim 21 , wherein the electrical offset is 30 degrees.

Assignments (21)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2017
From: REMY TECHNOLOGIES, L.L.C.
To: BORGWARNER INC.
Reel/Frame 043539/0619 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME 025525/0186 Recorded Nov 12, 2015
From: WELLS FARGO CAPITAL FINANCE, L.L.C.
To: REMY TECHNOLOGIES, L.L.C.; REMY POWER PRODUCTS, L.L.C.
Reel/Frame 037108/0618 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME 025521/0387 Recorded Nov 12, 2015
From: BANK OF AMERICA, N.A.
To: REMY TECHNOLOGIES, L.L.C.
Reel/Frame 037101/0125 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY (REVOLVER) Recorded Jan 4, 2011
From: BARCLAYS BANK PLC
To: REMY INTERNATIONAL, INC.; WESTERN REMAN INDUSTRIAL, INC.; M & M. KNOPF AUTO PARTS, L.L.C.; POWER INVESTMENTS, INC.; PUBLITECH, INC.; REMAN HOLDINGS, L.L.C.; REMY INC.; REMY ALTERNATORS, INC.; REMY INDIA HOLDINGS, INC.; REMY KOREA HOLDINGS, L.L.C.; REMY REMAN, L.L.C.; REMY SALES, INC.; WESTERN REMAN INDUSTRIAL, L.L.C.; REMY INTERNATIONAL HOLDINGS, INC.; UNIT PARTS COMPANY; WORLD WIDE AUTOMOTIVE, L.L.C.
Reel/Frame 025578/0009 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY (FIRST LIEN) Recorded Jan 4, 2011
From: BARCLAYS BANK PLC
To: REMY INTERNATIONAL, INC.; WESTERN REMAN INDUSTRIAL, INC.; M & M. KNOPF AUTO PARTS, L.L.C.; POWER INVESTMENTS, INC.; PUBLITECH, INC.; REMAN HOLDINGS, L.L.C.; REMY INC.; REMY ALTERNATORS, INC.; REMY INDIA HOLDINGS, INC.; REMY KOREA HOLDINGS, L.L.C.; REMY REMAN, L.L.C.; REMY SALES, INC.; WESTERN REMAN INDUSTRIAL, L.L.C.; REMY INTERNATIONAL HOLDINGS, INC.; UNIT PARTS COMPANY; WORLD WIDE AUTOMOTIVE, L.L.C.
Reel/Frame 025577/0885 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY (THIRD LIEN) Recorded Jan 4, 2011
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
To: REMY INTERNATIONAL, INC.; WESTERN REMAN INDUSTRIAL, INC.; M & M. KNOPF AUTO PARTS, L.L.C.; POWER INVESTMENTS, INC.; PUBLITECH, INC.; REMAN HOLDINGS, L.L.C.; REMY INC.; REMY ALTERNATORS, INC.; REMY INDIA HOLDINGS, INC.; REMY KOREA HOLDINGS, L.L.C.; REMY REMAN, L.L.C.; REMY SALES, INC.; REMY INTERNATIONAL HOLDINGS, INC.; UNIT PARTS COMPANY; WORLD WIDE AUTOMOTIVE, L.L.C.; REMY TECHNOLOGIES L.L.C.
Reel/Frame 025577/0001 →
RELEASE OF SUBSIDIARY SECURITY INTEREST IN INTELLECTUAL PROPERTY (SECOND LIEN) Recorded Jan 3, 2011
From: BARCLAYS BANK PLC
To: REMY TECHNOLOGIES L.L.C.
Reel/Frame 025575/0597 →
RELEASE OF SUBSIDIARY SECURITY INTEREST IN INTELLECTUAL PROPERTY (REVOLVER) Recorded Jan 3, 2011
From: BARCLAYS BANK PLC
To: REMY TECHNOLOGIES L.L.C.
Reel/Frame 025575/0410 →
RELEASE OF SUBSIDIARY SECURITY INTEREST IN INTELLECTUAL PROPERTY (FIRST LIEN) Recorded Jan 3, 2011
From: BARCLAYS BANK PLC
To: REMY TECHNOLOGIES L.L.C.
Reel/Frame 025575/0494 →
SECURITY AGREEMENT Recorded Dec 23, 2010
From: REMY TECHNOLOGIES, L.L.C.; REMY POWER PRODUCTS, LLC
To: WELLS FARGO CAPITAL FINANCE, LLC, AS AGENT
Reel/Frame 025525/0186 →
GRANT OF PATENT SECURITY INTEREST Recorded Dec 20, 2010
From: REMY TECHNOLOGIES, L.L.C.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 025521/0387 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 3, 2010
From: REMY INTERNATIONAL, INC.
To: REMY TECHNOLOGIES, INC.
Reel/Frame 025446/0148 →
RELEASE OF SECURITY INTEREST Recorded Jan 11, 2008
From: DEUTSCHE BANK NATIONAL TRUST COMPANY
To: REMY INTERNATIONAL, INC.
Reel/Frame 020353/0212 →
SECURITY AGREEMENT Recorded Dec 21, 2007
From: REMY INTERNATIONAL, INC.; WESTERN REMAN INDUSTRIAL, INC.; M. & M. KNOPF AUTO PARTS, L.L.C.; POWER INVESTMENTS, INC.; PUBLITECH, INC.; REMAN HOLDINGS, L.L.C.; REMY, INC.; REMY ALTERNATORS, INC.; REMY INDIA HOLDINGS, INC.; REMY KOREA HOLDINGS, L.L.C.; REMY SALES, INC.; REMY INTERNATIONAL HOLDINGS, INC.; REMY REMAN, L.L.C.; UNIT PARTS COMPANY; WORLD WIDE AUTOMOTIVE, L.L.C.; REMY TECHNOLOGIES, L.L.C.
To: THE BANK OF NEW YORK TRUST COMPANY, N.A.
Reel/Frame 020540/0381 →
SECURITY AGREEMENT (SECOND LIEN) Recorded Dec 17, 2007
From: REMY TECHNOLOGIES, L.L.C.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020270/0951 →
SECURITY AGREEMENT (FIRST LIEN) Recorded Dec 14, 2007
From: REMY TECHNOLOGIES, L.L.C.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020261/0583 →
SECURITY AGREEMENT (REVOLVER) Recorded Dec 13, 2007
From: REMY TECHNOLOGIES, L.L.C.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020261/0460 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 13, 2007
From: REMY INTERNATIONAL, INC.
To: REMY TECHNOLOGIES, L.L.C.
Reel/Frame 020261/0563 →
SECURITY AGREEMENT (FIRST LIEN) Recorded Oct 31, 2007
From: REMY INTERNATIONAL, INC.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020056/0141 →
SECURITY AGREEMENT (REVOLVER) Recorded Oct 30, 2007
From: REMY INTERNATIONAL, INC.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020064/0206 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2007
From: BRADFIELD, MICHAEL D.
To: REMY INTERNATIONAL, INC.
Reel/Frame 019223/0283 →