Method of modifying a surface
View Patent ↗This invention provides a method for modifying the appearance of a surface using a thin laminate. The laminate includes an indicia containing layer disposed against the lower surface of a carrier film. The laminate may optionally include a bonding coat or layer for attaching the laminate to a surface, at least one removable protective layer, and a release coating for facilitating the transfer of the laminate on a surface. The method includes applying the floor modifying laminate to at least part of a floor being modified, and can also include applying a curable composition over the laminate and curing the composition.
1. A method for modifying a floor, the method comprising:
(a) applying a floor modifying laminate to a floor to be modified, the laminate comprising a carrier film having an upper surface and a lower surface and an indicia-containing layer disposed on at least a portion of the lower surface of the carrier film, the film at least partially covering the floor to be modified and removable therefrom by peeling;
(b) adhering the laminate to the floor with a bonding layer bonding preferentially to the laminate rather than the floor;
(c) applying a curable composition over at least a portion of the upper surface of the carrier film;
(d) curing the composition to provide a cured polymer top coat wherein the carrier film is a transparent film, such that the indicia-containing layer is visible through the carrier film and the top coat is a sealant or finish;
(e) peeling the carrier film with the indicia-containing layer from the floor after curing the composition; and
(f) after curing the composition, overcoming the adhesion between the bonding layer and the floor while retaining the bonding layer on the laminate by peeling the carrier film.
2. The method of claim 1 , further comprising applying a liquid wetting agent having a surface tension equal to or less than the surface tension of water to the floor to be modified, to the lower surface of the carrier film, or to the indicia containing layer prior to applying the laminate to the floor, such that the liquid wetting agent is disposed between the indicia containing layer and the floor to be modified after the laminate is applied to the floor to be modified.
3. The method of claim 1 , wherein the indicia-containing layer is a substantially continuous layer covering substantially the entire carrier film.
4. The method of claim 1 , wherein the indicia-containing layer is printed onto the lower surface of the carrier film.
5. The method of claim 1 , wherein the carrier film is perforated.
6. The method of claim 1 , wherein the carrier film comprises a film selected from the group consisting of polypropylene films, polyacetal films, polyamide films, polyanhydride films, polyester films, polyolefin films, polystyrene films, polyvinylchloride films, polyvinylidene chloride films, polyurethane films, and polyurea films.
7. The method of claim 1 , wherein the top coat is not an alkali-soluble top coat.
8. The method of claim 1 , wherein the top coat is a crosslinked top coat.
9. The method of claim 1 , wherein the top coat is a permanent top coat.
10. The method of claim 1 , wherein the top coat is selected from the group consisting of acrylic coatings, polyurethane coatings, vinyl coatings and epoxy coatings.
11. A method for modifying a floor, the method comprising:
(a) applying a floor modifying laminate to the floor to be modified, the laminate comprising a perforated carrier film having an upper surface and a lower surface and an indicia-containing layer disposed on at least a portion of the lower surface of the carrier film, the film at least partially covering the floor to be modified and removable therefrom by peeling, wherein the carrier film is a transparent film, such that the indicia-containing layer is visible through the carrier film;
(b) adhering the laminate to the floor with a bonding layer bonding preferentially to the laminate rather than the floor;
(c) applying a curable composition over at least a portion of the upper surface of the carrier film;
(d) curing the composition to provide a cured polymer top coat;
(e) peeling the perforated carrier film with the indicia-containing layer form the floor after curing the composition; and
(f) after curing the composition, overcoming the adhesion between the bonding layer and the floor while retaining the bonding layer on the laminate by peeling the carrier film.
12. The method of claim 11 , wherein the indicia-containing layer is a substantially continuous layer covering substantially the entire carrier film.
13. The method of claim 11 , wherein the indicia-containing layer is printed onto the lower surface of the carrier film.
14. The method of claim 11 , wherein the carrier film comprises an average of at least 1 perforation per square foot.
15. The method of claim 11 , wherein the carrier film comprises an average of no more than about 200 perforations per square foot.
16. The method of claim 11 , wherein the carrier film comprises a film selected from the group consisting of polypropylene films, polyacetal films, polyamide films, polyanhydride films, polyester films, polyolefin films, polystyrene films, polyvinylchloride films, polyvinylidene chloride films, polyurethane films, and polyurea films.
17. The method of claim 11 wherein said top coat is a sealant or finish.