Lightweight plastic container and preform
View Patent ↗A plastic container is provided that includes a hollow body portion including a lower supporting base portion; a sidewall portion extending upwardly from the base portion; and a neck portion extending upwardly from the sidewall portion. The neck portion includes a support flange having an upper and lower surface, a tamper-evident formation, and a dispensing opening at the top of the neck portion. In an embodiment, the dispensing opening has an inner diameter that is at least 22 mm, and the vertical distance from the top of the dispensing opening to the lower surface of the support flange is 0.580 inches or less. A preform and method for making a container are also disclosed.
1. A plastic preform for making a blow molded container, comprising:
a closed bottom portion;
a lower portion extending upwardly from the bottom portion;
a neck portion extending upwardly from the lower portion; the neck portion including a support flange having an upper and lower surface; a tamper-evident formation, and a dispensing opening at the top of the neck portion, the dispensing opening having an inner diameter that is at least 22 mm;
wherein the vertical distance from the dispensing opening to the lower surface of the support flange, including threads and the tamper-evident formation, is 0.580 inches or less.
2. The preform according to claim 1 , wherein the vertical distance from the top of the dispensing opening to the lower surface of the support flange is 0.500 inches or less.
3. The preform according to claim 1 , wherein the vertical distance from the top of the dispensing opening to the lower surface of the support flange is 0.450 inches or less.
4. The preform according to claim 1 , wherein the tamper-evident formation has an upper and lower surface.
5. The preform according to claim 1 , wherein the tamper-evident formation comprises a bead.
6. The preform of claim 1 , wherein the tamper-evident formation is discontinuous.
7. The preform according to claim 4 , wherein the vertical distance from a furthest outwardly radially-extending portion of the lower surface of the tamper-evident formation to the upper surface of the support flange at the same outward radial distance is 0.15 inches or less.
8. The preform according to claim 4 , wherein the vertical distance from a furthest outwardly radially-extending portion of the lower surface of the tamper-evident formation to the upper surface of the support flange at the same outward radial distance is 0.10 inches or less.
9. The preform according to claim 4 , wherein the vertical distance from a furthest outwardly radially-extending portion of the lower surface of the tamper-evident formation to the upper surface of the support flange at the same outward radial distance is 0.09 inches or less.
10. The preform according to claim 4 , wherein the vertical distance from a furthest outwardly radially-extending portion of the lower surface of the tamper-evident formation to the upper surface of the support flange at the same outward radial distance is 0.08inches or less.
11. The preform according to claim 4 , wherein the vertical distance from a furthest outwardly radially-extending portion of the lower surface of the tamper-evident formation to the lower surface of the support flange at the same outward radial distance is 0.200 inches or less.
12. The preform according to claim 4 , wherein the vertical distance from a furthest outwardly radially-extending portion of the lower surface of the tamper-evident formation to the lower surface of the support flange at the same outward radial distance is 0.15 inches or less.
13. The preform according to claim 1 , wherein the vertical distance from the top of the dispensing opening to the upper surface of the support flange is 0.50 inches or less.
14. The preform according to claim 1 , wherein the vertical distance from the top of the dispensing opening to the upper surface of the support flange is 0.40 inches or less.
15. The preform according to claim 4 , wherein the vertical distance from the lower surface of the tamper-evident formation to the top of the dispensing opening is 0.30 or less.
16. The preform according to claim 1 , wherein the radially extending length of the support flange is 0.20 inches or less.
17. The preform according to claim 1 , wherein the radially extending length of the support flange is 0.17 inches or less.
18. The preform according to claim 1 , wherein the angle from a furthest outward radially-extending portion of the lower surface of the support flange to a nearest radially-extending portion of the upper surface of the support flange is 16° or more.
19. The preform according to claim 1 , wherein the angle from a furthest outward radially-extending portion of the lower surface of the support flange to a nearest radially-extending portion of the upper surface of the support flange is 20.0° ±2° .
20. The preform according to claim 1 , wherein the least distance from a furthest radially-extending portion of the support flange to the furthest radially extending portion of the upper surface of the dispensing opening is 0.60 inches or less.
21. The preform according to claim 1 , wherein the least distance from a furthest radially-extending portion of the support flange to the furthest radially extending portion of the upper surface of the dispensing opening is 0.50 inches or less.
22. The preform according to claim 1 , wherein the weight of the neck portion is 3.0 grams or less.
23. The preform according to claim 1 , wherein the weight of the neck portion is 2.3 grams or less.
24. The preform according to claim 1 , wherein the total preform weight is 11 grams or less.
25. The preform according to claim 1 , wherein the total preform weight is 10 grams or less.
26. The preform according to claim 1 , including a means for indicating tampering.
27. The preform according to claim 1 , wherein the ratio of the height of the center of gravity to preform height is less than 0.57.
28. The preform according to claim 1 , wherein the preform is comprised of polyethylene terephthalate (PET).
29. A method for making a container:
providing a preform having a dispensing opening, a tamper-evident formation, a support flange with a lower surface, and a lower portion below the support flange; wherein the vertical distance from the dispensing opening to the lower surface of the support flange, including threads and the tamper-evident formation, is 0.580 inches or less, and the lower portion has an initial axial length; and
forming a container.
30. The method of claim 29 , including stretching the lower portion at least 3 times the initial axial length.
31. The method of claim 29 , wherein the preform weighs at least 9 grams.
32. The method of claim 29 , wherein the preform is blow molded.
33. The method of claim 29 , wherein the dispensing opening has an inner diameter that is at least 22 mm.
34. The method of claim 29 , including filling said container with content, the filling occurring substantially adjacent to where the container is formed.