Intelligent manifold and injection molding machine
View Patent ↗An injection molding machine system includes a hot runner comprising a memory device configured to contain at least one process control parameter. The memory device may transmit a signal representative of the process control parameter to a machine controller associated with the injection molding machine system. The machine controller may generate control signal to operate the injection molding machine system based on, at least in part, the signal from the memory device, wherein the at least one memory device is pre-programmed to have the information pertaining to the at least one process control parameter prior to a first run in the injection molding system.
1. A hot runner system for use with an injection molding machine system, said hot runner system comprising:
a manifold comprising a plurality of melt channels including at least one inlet configured to be in fluid communication with a source of molten resin and at least one outlet configured be coupled to at least one nozzle; and
at least one memory device coupled to said manifold, said at least one memory device including information pertaining to at least one process control parameter of said injection molding machine system, said at least one memory device further configured to transmit a signal to a machine controller associated with said injection molding machine system representative of said at least one process control parameter,
wherein the at least one memory device is pre-programmed to have the information pertaining to the at least one process control parameter prior to a first run in the injection molding system.
2. The hot runner system of claim 1 , wherein:
said machine controller comprises a stand alone controller and wherein said at least one memory device is configured to transmit said signal directly to stand along controller.
3. The hot runner system of claim 2 , further comprising:
an injection molding machine controller.
4. The hot runner system of claim 3 , wherein:
said stand alone controller is configured to transmit a single directly to said injection molding machine controller.
5. The hot runner system of claim 1 , wherein:
said machine controller includes an injection molding machine controller and wherein said at least one memory device is configured to transmit said signal directly to stand along controller.
6. The hot runner system of claim 1 , wherein:
said at least one process control parameter comprises a plurality of temperature profiles of said plurality of melt channels.
7. The hot runner system of claim 1 , wherein:
said at least one process control parameter comprises a temperature profile of a sprue bushing.
8. The hot runner system of claim 1 , wherein:
said at least one process control parameter comprises a temperature profile of said at least one nozzle.
9. The hot runner system of claim 1 , wherein:
said at least one process control parameter comprises mold set-up data.
10. The hot runner system of claim 9 , wherein:
said mold set-up data includes resin flow rate data.
11. The hot runner system of claim 9 , wherein:
said mold set-up data includes at least one selected from the group consisting of injection velocity profiles, packing pressure magnitudes, gate freeze determination and pressure profiles, and timing for opening and closing of at least one valve.
12. The hot runner system of claim 1 , wherein:
said at least one process control parameter further includes maintenance data.
13. The hot runner system of claim 1 , wherein:
said manifold further comprises at least one sensor configured to provide a signal representative of said at least one process control parameter, wherein said at least one memory device is configured to receive said signal from said at least one sensor.
14. The hot runner system of claim 13 , wherein:
said at least one memory device is configured to transmit a signal representative of said signal from said at least one sensor to said machine controller.
15. The hot runner system of claim 1 , wherein:
said at least one process control parameter includes a pointer to a database coupled to said machine controller.
16. An injection molding machine system, comprising:
a hot runner system having a hot runner manifold comprising a plurality of melt channels including at least one inlet configured to be in fluid communication with a source of molten resin and at least one outlet configured be coupled to at least one nozzle;
a mold configured to receive molten resin from said at least one nozzle;
a machine controller for generating a plurality of control signals to operate said injection molding machine system; and
at least one memory device coupled to said hot runner manifold, said at least one memory device including information pertaining to at least one process control parameter of said injection molding machine system and configured to transmit a signal to said machine controller representative of said at least one process control parameter,
wherein the at least one memory device is pre-programmed to have the information pertaining to the at least one process control parameter prior to a first run in the injection molding system.
17. The injection molding machine system of claim 16 , wherein:
said machine controller is responsive to, at least in part, said signal from said at least one memory device.
18. The injection molding machine system of claim 16 , wherein:
said machine controller comprises a stand alone controller and wherein said at least one memory device is configured to transmit said signal directly to stand along controller.
19. The injection molding machine system of claim 18 , further comprising:
an injection molding machine controller.
20. The injection molding machine system of claim 19 , wherein:
said stand alone controller is configured to transmit a single directly to said injection molding machine controller.
21. The injection molding machine system of claim 16 , wherein:
said machine controller includes an injection molding machine controller and wherein said at least one memory device is configured to transmit said signal directly to stand along controller.
22. The injection molding machine system of claim 17 , wherein:
said at least one process control parameter comprises a plurality of temperature profiles of said plurality of melt channels.
23. The injection molding machine system of claim 17 , wherein:
said at least one process control parameter comprises a temperature profile of a sprue bushing.
24. The injection molding machine system of claim 17 , wherein:
said at least one process control parameter comprises a temperature profile of said at least one nozzle.
25. The injection molding machine system of claim 17 , wherein:
said at least one process control parameter comprises mold set-up data.
26. The injection molding machine system of claim 17 , further comprising:
at least one sensor configured to provide a signal representative of said at least one process control parameter, wherein said at least one memory device is configured to receive said signal from said at least one sensor.
27. The injection molding machine system of claim 17 , wherein:
said at least one memory device is configured to transmit a signal representative of said signal from at least one sensor to said machine controller.
28. A method of controlling operation of an injection molding machine system, the method comprising:
providing at least one memory device coupled to a hot runner manifold of a hot runner system with information pertaining to at least one process control parameter of said injection molding machine system, the hot runner manifold comprising a plurality of melt channels, wherein the at least one memory device is pre-programmed to have the information pertaining to the at least one process control parameter prior to a first run in the injection molding system;
transmitting a signal representative of said at least one process control parameter to a machine controller associated with said injection molding machine system; and
generating a plurality of control signals to operate said injection molding machine system based on, at least in part, said signal from said at least one memory device.
29. The method of claim 28 , wherein:
said at least one process control parameter comprises a plurality of temperature profiles of said plurality of melt channels.
30. The method of claim 28 , wherein:
said at least one process control parameter comprises a temperature profile of a sprue bushing.
31. The method of claim 28 , wherein:
said at least one process control parameter comprises a temperature profile of at least one nozzle.
32. The method of claim 28 , wherein:
said at least one process control parameter comprises mold set-up data.
33. The method of claim 28 , further comprising:
receiving a signal generated by at least one sensor coupled to said injection molding machine system at said at least one memory device.