Low load floor motor vehicle
View Patent ↗A step-down power transfer device for providing a dropped drive line in a front engine and rear drive vehicle. The step-down power transfer device is preferably chain or gear driven. A preferred vehicle a includes a power train having a longitudinally mounted front engine, a step-down power transfer device, a single segment drive shaft, a half-shaft differential, swing axles and geared reduction wheel end drives. The vehicle can have an exceptionally low, i.e., 16 to 18 inches, load floor that is flat at least between the step-down power transfer device and the differential. The resultant vehicle has many parts in common with popular traditional front engine/rear drive trucks. Combining the power train described above with a low profile rear suspension provides added low load floor benefits.
1. A vehicle, comprising:
a longitudinally mounted front engine having a power output;
a load floor that runs from approximately a front of said vehicle to a rear of said vehicle;
a suspension supporting said load floor on rear wheels;
a differential unit that drives said wheels and that is driven by said output;
a single segment drive shaft that transfers drive torque between said output and said differential;
first and second axles oppositely extending from said differential;
first and second constant velocity universal joints each connected at an outer end of one of the first and second axles; and
first and second step up power transfer devices each connected to one of said constant velocity universal joints driven by said differential and operating to drive each of said wheels, said first and second step up power transfer devices each including multiple gears, said gears including:
a first gear rotated by one of the first and second constant velocity universal joints defining a power transfer device input; and
a second gear laterally offset with respect to said first gear and rotatably driven by said first gear, said second gear smaller than said first gear and operably connected to rotate one of said wheels, said second gear elevated above said first gear defining a power transfer device output to said wheels elevated with respect to said power transfer device input.
2. The vehicle of claim 1 , wherein said power transfer device includes a gearbox angled toward a rear of said vehicle.
3. The vehicle of claim 1 , wherein said power transfer device further includes third and fourth gears each smaller than said first gear, each meshed with said first gear and each positioned between said first and second gears and meshed with and operable to rotate said second gear.
4. The vehicle of claim 1 , further comprising a drive device connected to said engine and disposed between said engine and said drive shaft, said drive device having an input connected to said engine and an output positioned below said input operable to reduce ground clearance of said drive shaft and said load floor.