Storage bin for pin-spotter apparatus for bowling, and method of manufacture thereof

1. A bowling pin storage bin assembly for a pin-spotter apparatus, said bin assembly comprising:

a one-piece thermoformed structure, said structure including a plurality of elongated pockets;

each of the pockets having an upper entry opening for receiving at least one pin from a distributor and a lower exit opening for delivery to a bowling lane;

each of the pockets having surfaces for holding said at least one pin for storage in the bin while awaiting said delivery, said surfaces structured to bias a base of the at least one pin such that a head of the at least one pin rests on a shoulder of each of the pockets; and

a scalloped entrance edge which is structured to facilitate entry of the at least one pin into of each of the pockets.

2. A bowling pin storage bin assembly according to claim 1 , wherein:

said one-piece thermo-formed structure is formed from a single extruded polymer sheet, said structure having a non-hollow geometry.

3. A bowling pin storage bin assembly according to claim 2 , wherein:

said one-piece thermo-formed structure is formed from a single extruded polymer sheet having a thickness of no more than 5/16 inch.

4. A bowling pin storage bin assembly according to claim 1 , further comprising:

a support frame including a front section, a rear section, and a plurality of members extending generally longitudinally between said front and rear sections.

5. A bowling pin storage bin assembly according to claim 4 , wherein:

said support frame further comprising side brackets connected to said one-piece thermo-formed structure adjacent said rear section.

6. A bowling pin storage bin assembly according to claim 1 , wherein each of the pockets forms cavities that are inclined such that the at least one pin becomes engaged in the respective cavities as the at least one pin is delivered by the distributor.

7. A bowling pin storage bin assembly according to claim 1 , further comprising thinner areas and thicker areas, the thinner areas being areas which have been stretched during application of vacuum to a pliable sheet and the thicker areas being at a top part thereof which first engaged a mold.

8. A bowling pin storage bin assembly according to claim 1 , further comprising a rear wall of the pockets that includes a double drafted backstop wall at 12 degrees to a vertical.

9. A bowling pin storage bin assembly according to claim 1 , wherein the pockets include vertical internal shoulders structured to catch and hold the at least one pin on rebound.

10. A bowling pin storage bin assembly according to claim 1 , further comprising a terraced section for the selected pockets.

11. A bowling pin storage bin assembly according to claim 1 , further comprising integrated ribs extending generally longitudinally toward a front edge.

12. A bowling pin storage bin assembly according to claim 1 , further comprising a support frame including C-channel sections at front and rear edges and, extending between the C-channel sections, generally longitudinally extending tubular members shaped to fit contours of an underside of the one-piece thermoformed structure.

13. A bowling pin storage bin assembly according to claim 1 , further comprising brackets attached to flanges at selected of the elongated pockets.

14. A bowling pin storage bin assembly according to claim 1 , wherein the one-piece thermoformed structure is high density polyurethane (HDPE).

15. A method of manufacturing by thermoforming the bowling pin storage bin assembly of claim 1 , said method comprising:

heating a sheet of thermoplastic polymer to pliability;

moving said heated sheet into engagement with a single controlled side of a thermoforming mold;

cooling said sheet;

removing said sheet from said mold as the one-piece thermoformed structure; and

constraining the one-piece thermoformed structure in X, Y and rotational directions during a trimming and routing process.

16. A method of manufacturing according to claim 15 , wherein:.

said thermoforming mold is a female mold having recesses for forming upward-facing uncontrolled surfaces of the bin.

17. A method of manufacturing according to claim 15 , wherein:

said thermoforming mold is a male mold having recesses for forming upward-facing controlled surfaces of the bin.

18. A bowling pin storage bin assembly for a pin-spotter apparatus, said bin assembly comprising:

a one-piece thermoformed structure, said structure including a plurality of elongated pockets;

each of the pockets having an upper entry opening for receiving at least one pin from a distributor and a lower exit opening for delivery to a bowling lane;

each of the pockets having surfaces for holding said at least one pin for storage in the bin while awaiting said delivery, said surfaces structured to bias a base of the at least one pin such that a head of the at least one pin rests on a shoulder of each of the pockets; and

a number of projections extending upwardly from an area surrounding cavities which form the pockets.

19. A bowling pin storage bin assembly for a pin-spotter apparatus, said bin assembly comprising:

a one-piece thermoformed structure, said structure including a plurality of elongated pockets;

each of the pockets having an upper entry opening for receiving at least one pin from a distributor and a lower exit opening for delivery to a bowling lane;

each of the pockets having surfaces for holding said at least one pin for storage in the bin while awaiting said delivery, said surfaces structured to bias a base of the at least one pin such that a head of the at least one pin rests on a shoulder of each of the pockets; and

a conical feature to constrain the one-piece thermoformed structure in X and Y directions, and a groove feature to rotationally constrain the one-piece thermoformed structure, throughout a trimming and routing process.