IP Library Granted Patent US 7,593,088
Granted Patent B2
US 7,593,088 · App. 11/766,972 · Granted Sep 22, 2009

Liquid crystal display and method of manufacturing the same

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,593,088
App. No.
11/766,972
Granted
Sep 22, 2009
Kind
B2
Abstract

A liquid crystal display and method of manufacturing the same according to exemplary embodiments of the present invention include: a plurality of gate lines formed on a first substrate; a plurality of data lines intersecting the gate lines; a plurality of thin film transistors connected to the gate lines and the data lines; a plurality of pixel electrodes connected to respective thin film transistors, each of the pixel electrodes partially overlapping the data line and including a first sub-electrode and a second sub-electrode; a plurality of storage electrode lines formed on the first substrate, each of the storage electrode lines disposed between the first sub-electrode and the second sub-electrode and including a portion overlapping a respective pixel electrode; a second substrate opposing the first substrate; a common electrode formed on the second substrate, the common electrode including cutouts corresponding to the first sub-electrode and the second sub-electrode; a liquid crystal layer formed between the common electrode and the pixel electrodes; a plurality of bead spacers supporting the first substrate and the second substrate; and a plurality of column spacers formed on the second substrate which do not make contact with the first substrate.

Claims (50)

1. A liquid crystal display comprising:

a first substrate;

a plurality of gate lines formed on the first substrate;

a plurality of data lines intersecting the gate lines;

a plurality of thin film transistors connected to the gate lines and the data lines;

a plurality of pixel electrodes each connected to a respective thin film transistor of the plurality of thin film transistors, each of the pixel electrodes partially overlapping a data line and including a first sub-electrode and a second sub-electrode;

a plurality of storage electrode lines formed on the first substrate, each of the storage electrode lines disposed between the first sub-electrode and the second sub-electrode and including a portion overlapping a respective pixel electrode of plurality of pixel electrodes;

a second substrate opposing the first substrate;

a plurality of bead spacers supporting the first substrate and the second substrate; and

a plurality of column spacers formed on the second substrate and separated from the first substrate.

2. The liquid crystal display of claim 1 , wherein the column spacers are distributed at about 1200 column spacers per cm 2 .

3. The liquid crystal display of claim 2 , wherein the total area taken by the column spacers is 0.41 μm 2 per cm 2 .

4. The liquid crystal display of claim 1 , wherein the column spacers have a height of about 3.21 μm.

5. The liquid crystal display of claim 1 , further comprising a light blocking member formed on the second substrate and corresponding to the gate lines.

6. The liquid crystal display of claim 5 , further comprising an auxiliary light blocking member formed on the second substrate and corresponding to the column spacers.

7. The liquid crystal display of claim 6 , wherein the width of the auxiliary light blocking member is about 8 μm to about 10 μm greater than the width of the widest portion of the column spacers.

8. The liquid crystal display of claim 1 , wherein the column spacers are disposed in regions where the storage electrode lines and the data lines intersect.

9. The liquid crystal display of claim 1 , wherein the first sub-electrode and the second sub-electrode have rounded corners.

10. The liquid crystal display of claim 1 , further comprising a plurality of color filters formed intermediate the common electrode and the second substrate.

11. The liquid crystal display of claim 1 , wherein each thin film transistor comprises:

a gate electrode connected to a corresponding gate line of the plurality of gate lines;

a semiconductor overlapping the corresponding gate electrode;

a drain electrode formed on the semiconductor; and

a source electrode opposing the drain electrode on the semiconductor and connected to a corresponding data line of the plurality of data lines.

12. The liquid crystal display of claim 11 , wherein each of the drain electrodes include an expansion overlapping a respective storage electrode line of the plurality of storage electrode lines.

13. The liquid crystal display of claim 12 , wherein:

the first sub-electrode and the second sub-electrode are connected to each other via a connecting member; and

the connecting member includes a vertical portion in plan connecting the first sub-electrode and the second sub-electrode, and a protrusion protruding from the vertical portion and connected to the expansion.

14. The liquid crystal display of claim 1 , wherein the first sub-electrode and the second sub-electrode have substantially the same area.

15. The liquid crystal display of claim 1 , wherein a gap between neighboring pixel electrodes is about 4 μm to about 7 μm.

16. A method of manufacturing a liquid crystal display, the method comprising:

forming a plurality of gate lines on a first substrate;

intersecting the gate lines with a plurality of data lines;

connecting a plurality of thin film transistors to the gate lines and the data lines;

connecting each of a plurality of pixel electrodes to a respective thin film transistor of the plurality of thin film transistors, each of the pixel electrodes partially overlapping a data line and including a first sub-electrode and a second sub-electrode;

forming a plurality of storage electrode lines on the first substrate, each of the storage electrode lines disposed between the first sub-electrode and the second sub-electrode and including a portion overlapping a respective pixel electrode of plurality of pixel electrodes;

opposing the first substrate with a second substrate;

forming a common electrode on the second substrate, the common electrode including cutouts corresponding to the first sub-electrode and the second sub-electrode;

forming a liquid crystal layer between the common electrode and the pixel electrodes;

supporting the first substrate and the second substrate with a plurality of bead spacers therebetween; and

forming a plurality of column spacers on the second substrate and separated from the first substrate.

17. The method of claim 16 , further comprising distributing the column spacers at about 1200 column spacers per cm 2 .

18. The method of claim 17 , wherein the total area taken by the column spacers is 0.41 μm 2 per cm 2 .

19. The method of claim 16 , wherein the forming the plurality of column spacers includes forming the column spacers with have a height of about 3.21 μm.

20. The method of claim 16 , further comprising forming a light blocking member on the second substrate to correspond with the gate lines.

21. The liquid crystal display of claim 1 , further comprising a common electrode formed on the second substrate, the common electrode including cutouts corresponding to the first sub-electrode and the second sub-electrode; and

a liquid crystal layer formed between the common electrode and the pixel electrodes.

22. The liquid crystal display of claim 1 , wherein the height of the column spacers is less than the diameter of the bead spacers.

23. The liquid crystal display of claim 22 , wherein the difference between the diameter of the bead spacers and the height of the column spacers is about 1 μm.

24. The liquid crystal display of claim 22 , wherein the diameter of the bead spacers is about 4.2 μm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2012
From: SAMSUNG ELECTRONICS CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 029019/0139 →