IP Library Granted Patent US 7,557,060
Granted Patent B2
US 7,557,060 · App. 11/770,767 · Granted Jul 7, 2009

Solid phosphoric acid with controlled porosity

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,557,060
App. No.
11/770,767
Granted
Jul 7, 2009
Kind
B2
Abstract

The present invention relates to a solid phosphoric acid catalyst and a process for conversion of hydrocarbons using a solid phosphoric acid catalyst. The solid phosphoric acid catalyst comprises silicon orthophosphate, and has a silicon orthophosphate to silicon pyrophosphate ratio of at least about 5:1. The total pore volume of the solid phosphoric acid catalyst is at least about 0.17 cm 3 per gram of catalyst, of which at least about 0.15 cm 3 per gram is contributed by pores with diameter of at least about 10,000 Å.

Claims (18)

1. A solid phosphoric acid catalyst comprising silicon orthophosphate and, optionally, silicon pyrophosphate, having a total pore volume of at least about 0.17 cm 3 per gram, of which at least about 0.15 cm 3 per gram is due to pores with diameter of at least about 10,000 Å, and having an integrated XRD reflectance intensity ratio of silicon orthophosphate to silicon pyrophosphate which is at least about 5:1.

2. The solid phosphoric acid catalyst of claim 1 wherein said integrated XRD reflectance intensity ratio is at least about 8:1.

3. The solid phosphoric acid catalyst of claim 1 wherein at least 0.20 cm 3 per gram of pore volume is due to pores with a diameter of at least about 10,000 Å.

4. The solid phosphoric acid catalyst of claim 1 wherein at least 0.15cm 3 per gram of pore volume is due to pores with a diameter of at least about 20,000 Å.

5. The solid phosphoric acid catalyst of claim 1 wherein at least 0.12 cm 3 per gram of pore volume is due to pores with a diameter of at least about 50,000 Å.

6. The solid phosphoric acid catalyst of claim 5 wherein said integrated XRD reflectance intensity ratio is at least about 8:1.

7. The solid phosphoric acid catalyst of claim 1 having a total pore volume of at least about 0.22 cm 3 per gram of catalyst.

8. A solid phosphoric acid catalyst, prepared from a siliceous material and one or more oxides or oxyacids of pentavalent phosphorus, having a total pore volume of at least about 0.17 cm 3 per gram, of which at least about 0.15 cm 3 per gram is due to pores with diameter of at least about 10,000 Å, and having an integrated XRD reflectance intensity ratio of silicon orthophosphate to silicon pyrophosphate which is at least about 5:1.

9. The catalyst of claim 8 wherein the siliceous material is chosen from the group consisting of kieselguhr, diatomaceous earth, infusorial earth, and porous silica, and mixtures thereof.

10. The catalyst of claim 9 in the form of a calcined extrudate.

11. The solid phosphoric acid catalyst of claim 9 wherein said integrated XRD reflectance intensity ratio is at least about 8:1.

12. The catalyst of claim 9 wherein at least 0.12 cm 3 per gram of pore volume is due to pores with a diameter of at least about 50,000 Å.

13. A process for the conversion of hydrocarbons in the presence of a solid phosphoric acid catalyst by contacting a hydrocarbon feedstock with a solid phosphoric acid catalyst comprising silicon orthophosphate and, optionally, silicon pyrophosphate, having a total pore volume of at least about 0.17 cm 3 per gram, of which at least about 0.15 cm 3 per gram is due to pores with diameter of at least about 10,000 Å, and having an integrated XRD reflectance intensity ratio of silicon orthophosphate to silicon pyrophosphate which is at least about 5:1, and wherein the conversion of hydrocarbons is an alkylation process or a catalytic condensation process.

14. The process of claim 13 wherein the solid phosphoric acid catalyst has a total pore volume of at least 0.22 cm 3 per gram.

15. The process of claim 13 wherein the solid phosphoric acid catalyst has a total pore volume of at least about 0.17 cm 3 per gram, of which at least 0.12 cm 3 per gram is due to pores with diameter of at least 50,000 Å.

16. The process of claim 13 wherein the catalytic condensation process occurs under hydrocarbon conversion conditions including a temperature between about 140° C. and about 290° C. and a pressure between about 6 atmospheres and 102 atmospheres.

17. The catalyst of claim 8 wherein the total pore volume is at least 0.30 cm 3 per gram, wherein at least about 0.10 cm 3 per gram is due to pores with diameter of at least about 20,000 Å.

18. The catalyst of claim 8 wherein at least about 0.10 cm 3 per gram is due to pores with diameter of at least about 50,000 Å.

Assignments (3)
CONFIRMATORY DEED OF ASSIGNMENT EFFECTIVE DEC. 31, 2017 Recorded Jan 28, 2021
From: CLARIANT CORPORATION
To: CLARIANT INTERNATIONAL LTD.
Reel/Frame 055160/0912 →
MERGER Recorded Jan 27, 2021
From: SUD-CHEMIE INC.
To: CLARIANT CORPORATION
Reel/Frame 055139/0688 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 22, 2007
From: XU, LING; TURBEVILLE, WAYNE; KORYNTA, GREGORY A.; BRADEN, JEFFERY L.
To: SUD-CHEMIE INC.
Reel/Frame 019730/0337 →