METHOD AND APPARATUS FOR MOLD COMPONENT LOCKING USING ACTIVE MATERIAL ELEMENTS
Method and apparatus for applying a force to a portion of a surface of a mold component are provided. An injection mold has a core insert, a side acting core insert, and a piezoceramic actuator. The amount of force needed for sealing a surface of said side acting core insert to a portion of a surface of said core insert is determined, and a piezoceramic actuator is actuated so as to supply the force to seal the side acting core insert against the core insert during a molding operation. A piezo-ceramic sensor may be provided to sense a force between the side acting core insert and the core insert, and to generate corresponding sense signals. Wiring structure is coupled to the piezo-ceramic sensor and is configured to carry the sense signals.
1 . A method of applying a force to a side acting core insert of a molding machine having a core and a piezoceramic actuator, comprising the steps of:
determining a force for sealing a surface of said side acting core insert to a portion of a surface of said core; and
actuating said piezoceramic actuator so as to supply said force for sealing said side acting core insert against said core insert.
2 . The method of claim 1 , wherein said step of determining a force for sealing is carried out by analyzing previously molded articles.
3 . The method of claim 1 , wherein said step of determining a force for sealing is carried out using a closed loop system, and further includes the steps of:
automatically determining said force for sealing based on pressure data transmitted from said sensor to said controller; and
transmitting a signal from said a controller to a piezoceramic actuator based on said pressure data.
4 . The method of claim 1 , wherein said molding machine comprises a multi-cavity mold, and wherein said step of determining a force for sealing is carried out repeatedly for each mold within said multi-cavity mold.