IP Library Granted Patent US 7,972,086
Granted Patent B2
US 7,972,086 · App. 11/775,072 · Granted Jul 5, 2011

Earthen retaining wall with pinless soil reinforcing elements

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Quick Facts
Patent No.
US 7,972,086
App. No.
11/775,072
Granted
Jul 5, 2011
Kind
B2
Abstract

An earthen retaining wall constructed with welded wire grid includes a series of soil reinforcing elements and separate facing panels with distal ends is provided. Soil reinforcing transverse elements capture the distal ends of the facing panel on both the front face side and the back face side. Capturing the distal ends on both the front side and back side horizontally secures the reinforcing elements without the aid of secondary connectors such as hog-rings, tie wires, connection pins, or other supplemental connectors. The soil reinforcing elements are free to move in the vertical direction but not in the horizontal direction.

Claims (25)

1. A soil reinforcing system, comprising:

a first soil reinforcing element comprising a plurality of longitudinal wires and a plurality of transverse wires substantially orthogonal to the longitudinal wires, wherein the plurality of transverse wires comprise a first transverse wire and a second transverse wire adjacent the first transverse wire, and the first soil reinforcing element further comprising a first section and a second section configured at an angle with respect to the first section; and

a first facing panel comprising a plurality of vertical wires and a plurality of cross wires including a top-most cross wire configured substantially orthogonal to the vertical wires, wherein the first soil reinforcing element is engaged with the first facing panel proximate a juncture of the first section and the second section such that the first transverse wire is positioned interiorly and the second transverse wire is positioned exteriorly with respect to the first facing panel, and such that the first section is disposed vertically above the top-most cross wire.

2. The soil reinforcing system of claim 1 , wherein the first facing panel comprises a bottom facing element and a soil reinforcing section configured substantially perpendicular to the bottom facing element.

3. The soil reinforcing system of claim 1 , wherein the first transverse wire is disposed vertically below the top-most cross wire, and the second transverse wire is disposed vertically above the top-most cross wire.

4. The soil reinforcing system of claim 1 , wherein the plurality of vertical wires extend vertically above a top-most cross wire of the first facing panel.

5. The soil reinforcing system of claim 1 , further comprising a second facing panel comprising a second plurality of vertical wires and a second plurality of cross wires, wherein the second facing panel is disposed substantially parallel with the first facing panel.

6. The soil reinforcing system of claim 5 , wherein the second facing panel includes a lower-most cross wire, and the second plurality of vertical wires extend vertically below the lower-most cross wire.

7. The soil reinforcing system of claim 6 , wherein the first facing panel includes a top-most cross wire, and the second facing panel is disposed such that the second plurality of vertical wires interpose the top-most cross wire and the second transverse wire.

8. The soil reinforcing system of claim 5 , wherein a bottom-most cross wire of the second plurality of cross wires engages the plurality of longitudinal wires of the first soil reinforcing element.

9. The soil reinforcing system of claim 5 , wherein the second facing panel includes an upper-most cross wire, and the second plurality of vertical wires extend vertically above the upper-most cross wire.

10. The soil reinforcing system of claim 9 , further comprising a second soil reinforcing element comprising a second plurality of longitudinal wires and a second plurality of transverse wires configured substantially orthogonal to the second plurality of longitudinal wires, wherein the second soil reinforcing element comprises a first section and a second section configured at an angle with respect to the first section of the second soil reinforcing element.

11. The soil reinforcing system of claim 10 , wherein the second soil reinforcing element is engaged with the second facing panel proximate a juncture of the first and second sections of the second soil reinforcing element.

12. The soil reinforcing system of claim 11 , wherein a first transverse wire of the second soil reinforcing element is positioned interiorly with respect to the second facing panel and a second transverse wire of the second soil reinforcing element is configured exteriorly with respect to the second facing panel.

13. The soil reinforcing system of claim 1 , wherein the first facing panel comprises a soil reinforcing section and a bottom facing element disposed substantially orthogonal to the soil reinforcing section thereby substantially forming an L-shape, wherein the soil reinforcing section of the first facing panel is disposed substantially parallel with and vertically offset below the first section of the first soil reinforcing element, the system further comprising a second facing panel comprising a third section and a fourth section substantially orthogonal to the third section, wherein the third section is vertically offset and substantially parallel with the first section of the soil reinforcing element, and the fourth section is disposed substantially parallel with and laterally offset from the bottom facing element of the first facing panel.

14. The soil reinforcing system of claim 1 , wherein the first facing panel comprises a soil reinforcing section and a bottom facing element disposed substantially orthogonal to the soil reinforcing section thereby substantially forming an L-shape, wherein the soil reinforcing section of the first facing panel is disposed substantially parallel with and vertically offset below the first section of the first soil reinforcing element, the system further comprising a substantially planar second facing panel that is substantially parallel with and laterally offset from the bottom facing element of the first facing panel, wherein the second facing panel comprises a second plurality of vertical wires and a second plurality of cross wires configured substantially orthogonal to the second plurality of vertical wires, and wherein the second facing panel is engaged with the first soil reinforcing element by extending the second plurality of vertical wires through the first section of the first soil reinforcing element such that a lower-most cross wire of the second plurality of cross wires abuts the plurality of longitudinal wires of the first soil reinforcing element.

15. The soil reinforcing system of claim 1 , wherein the plurality of vertical wires extend vertically above a top-most cross wire, and wherein distal ends of the plurality of vertical wires are orthogonal to the plurality of vertical wires such that the distal ends extend outwardly.

16. A method of assembling a soil reinforcing system, comprising:

placing a first facing panel on a foundation, the first facing panel comprising a plurality of vertical wires and a plurality of cross wires including a top-most cross wire configured substantially orthogonal to the plurality of vertical wires, wherein the first facing panel is configured with a soil reinforcing section substantially perpendicular to a facing section, and wherein the plurality of vertical wires extend vertically above the top-most cross wire;

placing backfill on at least a portion of the soil reinforcing section; and

placing and supporting a first soil reinforcing element entirely on the backfill, wherein the first soil reinforcing element comprises a plurality of longitudinal wires and a plurality of transverse wires including a lead transverse wire and an adjacent transverse wire, the first soil reinforcing element further comprising a first section and a second section configured at an angle with respect to the first section and including the lead and adjacent transverse wires, and wherein the plurality of vertical wires extend through the second section such that the lead transverse wire is interiorly disposed and the adjacent transverse wire is exteriorly disposed with respect to the first facing panel.

17. The method of claim 16 , further comprising engaging a second facing panel with the first soil reinforcing element, wherein the second facing panel comprises a second plurality of vertical wires and a second plurality of cross wires, the second facing panel including a lower-most cross wire wherein the second plurality of vertical wires extends vertically below the lower-most cross wire, and the second facing panel is disposed such that the second plurality of vertical wires interpose the top-most cross wire of the first facing panel and the adjacent transverse wire.

18. The method of claim 17 , further comprising:

sequentially engaging one or more intermediate soil reinforcing elements with a respective facing panel; and

coupling a capping mat to a top-most facing panel.

Assignments (5)
PATENT SECURITY AGREEMENT Recorded Feb 10, 2025
From: BEST BLOCK, LLC; CONTECH ENGINEERED SOLUTIONS LLC; CUSTOM BUILDING PRODUCTS, LLC; FORTERRA CONCRETE PRODUCTS, LLC; FORTERRA PIPE & PRECAST, LLC; KEYSTONE RETAINING WALL SYSTEMS LLC; PAVESTONE, LLC; THE QUIKRETE COMPANIES, LLC; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; USP HOLDINGS, LLC
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 070170/0919 →
SECURITY INTEREST Recorded Mar 19, 2020
From: CONTECH ENGINEERED SOLUTIONS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 052170/0120 →
SECURITY INTEREST Recorded Mar 19, 2020
From: CONTECH ENGINEERED SOLUTIONS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 052170/0196 →
MERGER Recorded Feb 28, 2020
From: ATLANTIC BRIDGE, INC.
To: CONTECH ENGINEERED SOLUTIONS LLC
Reel/Frame 051963/0267 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2019
From: T & B STRUCTURAL SYSTEMS LLC
To: ATLANTIC BRIDGE, INC.
Reel/Frame 050468/0307 →