IP Library Granted Patent US 7,493,876
Granted Patent B2
US 7,493,876 · App. 11/775,919 · Granted Feb 24, 2009

Passive mixing device for staged combustion of gaseous boiler fuels

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Quick Facts
Patent No.
US 7,493,876
App. No.
11/775,919
Granted
Feb 24, 2009
Kind
B2
Abstract

A steam generating boiler having a matrix means for reducing combustion volume. Matrix means is placed in the combustion furnace of a steam generating boiler, preferably downstream of fuel and oxidant stream. Matrix means produces a shorter combustion envelope than that of a conventional boiler, allowing for reduced volume steam generating boilers.

Claims (23)

1. A steam generating boiler, comprising: and

a combustion furnace having an inlet end, an outlet end, and further defined by a baffle wall and a plurality of furnace walls, wherein each of the furnace walls comprises a plurality of steam tubes aligned with the vertical length of the furnace wall and in fluid connection with a steam drum located on the opposite side of the baffle wall and downstream of the outlet end of the combustion furnace,

a oxidant inlet positioned near the inlet end of the combustion furnace for providing an oxidant,

a fuel inlet positioned near the inlet end of the combustion furnace for providing a fuel,

a matrix means consisting of metallic spheres for passively mixing the oxidant and the fuel located downstream of the oxidant and fuel inlets, wherein the outermost edges of the matrix means are free from contact with the furnace walls and the baffle plate.

2. The steam generating boiler of claim 1 further comprising a second oxidant inlet located downstream of the matrix means and a second matrix means consisting of metallic spheres located downstream of the second oxidant inlet.

3. The steam generating boiler of claim 2 , wherein the second oxidant inlet comprises a plurality of tubes extends horizontally along the width of the second matrix means and each of the plurality of tubes comprises multiple openings for dispersing oxidant.

4. The steam generating boiler of claim 3 further comprising a perforated plate consisting of a plurality of circular holes located upstream of the fuel inlet.

5. The steam generating boiler of claim 4 wherein the fuel inlet consists of a fuel tube extending horizontally along the width of the matrix means and comprises a plurality of holes for dispersing fuel.

6. The steam generating boiler of claim 5 wherein the plurality of holes for dispersing fuel are located in more than one axis.

7. The steam generation of claim 6 further comprising a plurality of cooing tubes located between the matrix means and the second oxidant inlet.

8. A steam generating boiler comprising,

a combustion furnace having an inlet end, an outlet end, and further defined by a baffle wall and a plurality of furnace walls, wherein each of the furnace walls comprises a plurality of steam tubes aligned with the vertical length of the furnace wall and in fluid connection with a steam drum located on the opposite side of the baffle wall and downstream of the outlet end of the combustion furnace,

a first oxidant inlet positioned near the inlet end of the combustion furnace for providing a first oxidant,

a fuel inlet positioned near the inlet end of the combustion furnace for providing a fuel,

a perforated plate consisting of a plurality of circular holes located upstream of the fuel inlet,

a plurality of steam tubes attached to a wall of the combustion furnace, wherein the steam tubes are fluidly connected to a steam drum located downstream of the combustion chamber,

a first matrix means consisting of fitted tiles having venture holes located downstream of the first oxidant inlet and the fuel inlet,

wherein the outermost edges of the matrix means are free from contact with the furnace walls and the baffle plate,

a second oxidant inlet for providing a second oxidant located downstream of the first matrix means,

a second matrix means consisting of fitted tiles having venture holes located downstream of the second oxidant means.

9. The steam generating boiler of claim 8 , further comprising an non-coiled inter-stage cooling tube located between the first matrix means and the second matrix means.

10. The steam generating boiler of claim 9 , further comprising an igniter located between the first matrix means and the second matrix means.

Assignments (16)
SECURITY INTEREST Recorded Jul 18, 2025
From: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX CANADA CORP.; BABCOCK & WILCOX FPS INC.
To: B. RILEY FINANCIAL, INC.
Reel/Frame 072053/0943 →
SECURITY INTEREST Recorded Mar 3, 2025
From: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX CANADA CORP.; BABCOCK & WILCOX FPS INC.
To: PENSION BENEFIT GUARANTY CORPORATION
Reel/Frame 070380/0647 →
RELEASE OF SECURITY INTEREST Recorded Sep 13, 2024
From: MSD PCOF PARTNERS XLV, LLC
To: THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; AMERICON LLC
Reel/Frame 069017/0362 →
SECURITY INTEREST Recorded Jan 19, 2024
From: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX CANADA CORP.; BABCOCK & WILCOX FPS INC.
To: AXOS BANK, AS ADMINISTRATIVE AGENT
Reel/Frame 066354/0765 →
RELEASE OF SECURITY INTEREST Recorded Dec 19, 2023
From: PENSION BENEFIT GUARANTY CORPORATION
To: THE BABCOCK & WILCOX COMPANY
Reel/Frame 066075/0348 →
SECURITY INTEREST Recorded Jul 22, 2021
From: THE BABCOCK & WILCOX COMPANY (F/K/A BABCOCK & WILCOX POWER GENERATION GROUP, INC.); BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC; DIAMOND POWER INTERNATIONAL, LLC (F/K/A DIAMOND POWER INTERNATIONAL, INC.)
To: MSD PCOF PARTNERS XLV, LLC, AS AGENT
Reel/Frame 056962/0486 →
RELEASE OF SECURITY INTEREST Recorded Jul 1, 2021
From: BANK OF AMERICA, N.A.
To: DIAMOND POWER INTERNATIONAL, LLC (F/K/A DIAMOND POWER INTERNATIONAL, INC.); MEGTEC TURBOSONIC TECHNOLOGIES, INC.; THE BABCOCK & WILCOX COMPANY (F/K/A BABCOCK & WILCOX POWER GENERATION GROUP, INC.); BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC (F/K/A MCDERMOTT TECHNOLOGY, INC.); SOFCO-EFS HOLDINGS LLC; BABCOCK & WILCOX MEGTEC, LLC
Reel/Frame 057337/0823 →
SECURITY INTEREST Recorded Feb 26, 2021
From: THE BABCOCK & WILCOX COMPANY
To: PENSION BENEFIT GUARANTY CORPORATION
Reel/Frame 055426/0833 →
RELEASE OF SECURITY INTEREST Recorded May 25, 2018
From: BANK OF AMERICA, N.A.
To: THE BABCOCK & WILCOX COMPANY (N/K/A BWX TECHNOLOGIES, INC.)
Reel/Frame 045906/0481 →
RELEASE OF SECURITY INTEREST Recorded May 17, 2018
From: LIGHTSHIP CAPITAL LLC
To: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX MEGTEC, LLC; MEGTEC TURBOSONIC TECHNOLOGIES, INC.; BABCOCK & WILCOX UNIVERSAL, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC
Reel/Frame 046182/0829 →
SECURITY INTEREST Recorded Aug 10, 2017
From: THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX MEGTEC, LLC; MEGTEC TURBOSONIC TECHNOLOGIES, INC.; BABCOCK & WILCOX UNIVERSAL, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC
To: LIGHTSHIP CAPITAL LLC
Reel/Frame 043515/0001 →
SECURITY INTEREST Recorded Jul 28, 2015
From: BABCOCK & WILCOX POWER GENERATION GROUP, INC. (TO BE RENAMED THE BABCOCK AND WILCOX COMPANY)
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 036201/0598 →
SECURITY INTEREST Recorded Jul 22, 2014
From: THE BABCOCK & WILCOX COMPANY
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 033379/0123 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Sep 30, 2010
From: BABCOCK & WILCOX POWER GENERATION GROUP, INC. (F.K.A. THE BABCOCK & WILCOX COMPANY)
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 025066/0080 →
RELEASE OF SECURITY INTEREST Recorded Aug 3, 2010
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: THE BABCOCK & WILCOX COMPANY; AMERICON EQUIPMENT SERVICES, INC.; AMERICON, INC.; APPLIED SYNERGISTICS, INC.; B & W SERVICE COMPANY; BABCOCK & WILCOX CHINA HOLDINGS, INC.; BABCOCK & WILCOX CONSTRUCTION CO., INC.; BABCOCK & WILCOX DENMARK HOLDINGS, INC.; BABCOCK & WILCOX EBENSBURG POWER, INC.; BABCOCK & WILCOX EQUITY INVESTMENTS, INC.; BABCOCK & WILCOX INTERNATIONAL SALES AND SERVICE CORPORATION; BABCOCK & WILCOX INTERNATIONAL, INC.; DIAMOND OPERATING CO., INC.; DIAMOND POWER AUSTRALIA HOLDINGS, INC.; DIAMOND POWER CHINA HOLDINGS, INC.; DIAMOND POWER EQUITY INVESTMENTS, INC.; DIAMOND POWER INTERNATIONAL, INC.; PALM BEACH RESOURCE RECOVERY CORPORATION; POWER SYSTEMS OPERATIONS, INC.; REVLOC RECLAMATION SERVICE, INC.; NATIONAL ECOLOGY COMPANY; NORTH COUNTY RECYCLING, INC.
Reel/Frame 024776/0693 →
AFTER-ACQUIRED INTELLECTUAL PROPERTY SECURITY AGREEMENT (THIRD SUPPLEMENTAL FILING) Recorded Apr 24, 2008
From: BABCOCK & WILCOX POWER GENERATION GROUP, INC. (FORMERLY KNOWN AS THE BABCOCK & WILCOX COMPANY)
To: CREDIT SUISSE, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 020857/0001 →