IP Library Granted Patent US 8,601,816
Granted Patent B2
US 8,601,816 · App. 11/780,130 · Granted Dec 10, 2013

Closed-cycle MHD-faraday generation of electric power using steam as the gaseous medium

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Quick Facts
Patent No.
US 8,601,816
App. No.
11/780,130
Granted
Dec 10, 2013
Kind
B2
Abstract

A closed-cycle system and method of electrical power generation uses steam to transport charge carriers through an MHD generator. Water droplets, fine particles or mixtures thereof are used as the charge carriers. The fine particles are sufficiently small to allow the particles to pass through pumps and other equipment in the flow path with little or no damage, thereby eliminating the need to remove and re-inject a seed material, or treat it prior to discharge to the environment. The high operating temperatures of prior art MHD generators are avoided, thereby allowing more economical and readily available materials to be used. The system and method also allows the MHD generator to be used as the bottoming cycle in a single-loop power generation system, with a conventional steam turbine-generator used as the topping cycle, resulting in an increased heat rate with reduced emissions of greenhouse gases and other pollutants, and with reduced heat rejection to the environment per unit of electricity produced.

Claims (87)

1. An electric power plant of a closed cycle structure, comprising a boiler for discharging a mixture of flowing steam and selectively sized charge carriers, a magneto-hydrodynamic (MHD) generator operatively connected to the boiler for receiving the steam and charge carriers, charging means in fluid communication with the charge carriers for charging the charge carriers to produce an electric current using Faraday's Principle as they pass through the MHD generator, a condenser operatively connected to the MHD generator for condensing the steam to feedwater, a pump operatively connected with the condenser and the boiler to supply the feedwater and charge carriers to the boiler without removing the charge carriers since they are selectively sized for substantially abrasion-free and erosion-free passage through the closed cycle structure, wherein the combination of the flowing steam and charge carriers generates electricity directly as the primary generator without the use of a conventional turbine-generator.

2. The electric power plant of claim 1 , wherein the charge carriers are particles sized with a mean diameter less than 5000 nanometers.

3. The electric power plant of claim 1 , wherein the charge carriers are particles sized with a mean diameter greater than 100 nanometers.

4. The electric power plant of claim 1 , wherein the charge carriers are selected from the group consisting of: steam conveyed water droplets, fine particles and mixtures thereof.

5. The electric power plant of claim 1 , wherein the charge carriers are steam conveyed water droplets.

6. The electric power plant of claim 1 , wherein the charge carriers are non-carbonaceous particles.

7. The electric power plant of claim 1 , wherein the charge carriers are carbonaceous particles.

8. The electric power plant of claim 1 , wherein the charge carriers are charged by subjecting them to a high voltage, low current electrical field.

9. The electric power plant of claim 8 , wherein the high voltage electrical field is applied using at least one of a direct current and an alternating current.

10. The electric power plant of claim 8 , an electric current is produced as the charged charge carriers are transported past a magnetic field applied in the MHD generator.

11. The electric power plant of claim 1 , wherein the power plant produces an alternating current.

12. The electric power plant of claim 1 , wherein the MHD generator produces a direct current.

13. The electric power plant of claim 1 , wherein the MHD generator includes a least one flow channel for passage therethrough of the charge carriers, a high voltage using a low current is applied along the channel to charge the charge carriers, a magnetic field is applied across the channel, and an electric current is generated as the charged charge carriers pass the magnetic field.

14. The electric power plant of claim 13 , including a plurality of flow channels connected in series.

15. The electric power plant of claim 13 , including a plurality of flow channels connected parallel to one another.

16. The electric power plant of claim 1 , wherein the boiler is a once-through boiler.

17. The electric power plant of claim 1 , wherein the boiler is a drum boiler.

18. An electric power plant of a closed cycle structure, comprising a boiler for discharging a mixture of flowing steam and selectively sized charge carriers, a magneto-hydrodynamic (MHD) generator operatively connected to the boiler for receiving the steam and charge carriers, charging means in fluid communication with the charge carriers for charging the charge carriers to produce an electric current using Faraday's Principle as they pass through the MHD generator, a condenser operatively connected to the MHD generator for condensing the steam to feedwater, a pump operatively connected with the condenser and the boiler to supply the feedwater and charge carriers to the boiler without removing the charge carriers since they are selectively sized for substantially abrasion-free and erosion-free passage through the closed cycle structure,

wherein the combination of the flowing steam and charge carriers generates electricity directly as the primary generator without the use of a conventional turbine-generator,

wherein the closed cycle structure includes a steam turbine-generator as a topping cycle for producing additional electricity, and

wherein the MHD generator functions as a bottoming cycle, the steam turbine being interposed between and operatively connected to the boiler and the MHD generator.

19. The electric power plant of claim 18 , including at least one feedwater heater located between the steam turbine and the MHD generator.

20. The electric power plant of claim 18 , wherein the charge carriers are particles sized with a mean diameter less than 5000 nanometers.

21. The electric power plant of claim 18 , wherein the charge carriers are particles sized with a mean diameter greater than 100 nanometers.

22. The electric power plant of claim 18 , wherein the charge carriers are selected from the group consisting of: steam conveyed water droplets, fine particles and mixtures thereof.

23. The electric power plant of claim 18 , wherein the charge carriers are steam conveyed water droplets.

24. The electric power plant of claim 18 , wherein the charge carriers are non-carbonaceous particles.

25. The electric power plant of claim 18 , wherein the charge carriers are carbonaceous particles.

26. The electric power plant of claim 18 , wherein the charge carriers are charged by subjecting them to a high voltage, low current electrical field.

27. The electric power plant of claim 26 , wherein the high voltage electrical field is applied using at least one of a direct current and an alternating current.

28. The electric power plant of claim 26 , an electric current is produced as the charged charge carriers are transported past a magnetic field applied in the MHD generator.

29. The electric power plant of claim 18 , wherein the power plant produces an alternating current.

30. The electric power plant of claim 18 , wherein the MHD generator produces a direct current.

31. The electric power plant of claim 18 , wherein the MHD generator includes a least one flow channel for passage therethrough of the charge carriers, a high voltage using a low current is applied along the channel to charge the charge carriers, a magnetic field is applied across the channel, and an electric current is generated as the charged charge carriers pass the magnetic field.

32. The electric power plant of claim 31 , including a plurality of flow channels connected in series.

33. The electric power plant of claim 31 , including a plurality of flow channels connected parallel to one another.

34. The electric power plant of claim 18 , wherein the boiler is a once-through boiler.

35. The electric power plant of claim 18 , wherein the boiler is a drum boiler.

36. A method of generating electricity in an electric power plant of a closed cycle structure, comprising:

discharging a flowing stream of steam and selectively sized charge carriers from a boiler;

charging the charge carriers;

passing the flowing steam and charged charge carriers through an MHD generator to produce an electric current using Faraday's Principle;

condensing the steam to feedwater; and returning the feedwater and charge carriers to the boiler without removing the charge carriers,

wherein the combination of the flowing steam and charged charge carriers generates electricity directly as the primary generator without the use of a conventional turbine-generator.

37. The method of claim 36 , wherein the charge carriers are selectively sized for substantially abrasion-free and erosion-free passage through the closed cycle structure.

38. The method of claim 36 , wherein the charge carriers are particles having a mean diameter less than 5000 nanometers.

39. The method of claim 36 , wherein the charge carriers are particles having a mean diameter greater than 100 nanometers.

40. The method of claim 36 , further comprising the step of selecting the charge carriers from the group consisting of: water droplets, fine particles and mixtures thereof.

41. The method of claim 40 , wherein the charge carriers are water droplets.

42. The method of claim 36 , wherein the charge carriers are non-carbonaceous particles.

43. The method of claim 36 , wherein the charge carriers are carbonaceous particles.

44. The method of claim 36 , further comprising the step of applying a high voltage, low current electrical field, to charge the charge carriers.

45. The method of claim 44 , further comprising the step of applying the high voltage by using at least of one of a direct current and an alternating current.

46. The method of claim 44 , further comprising the step of transporting the charged charge carriers past a magnetic field applied in the MHD generator to produce the electric current.

47. The method of claim 36 , further comprising the step of producing an alternating current.

48. The method of claim 36 , including at least one flow channel for passage therethrough of the charge carriers, and further comprising the steps of:

applying a high voltage, low current field, along the channel to charge the charge carriers;

applying a magnetic field across the channel; and

generating the electric current as the charged charge carriers pass the magnetic field.

49. The method of claim 48 , including a plurality of flow channels connected in series.

50. The method of claim 48 , including a plurality of flow channels connected parallel to one another.

51. The method of claim 36 , wherein the boiler is a once-through boiler.

52. The method of claim 36 , wherein the boiler is a drum boiler.

53. A method of generating electricity in an electric power plant of a closed cycle structure, comprising:

discharging a flowing stream of steam and selectively sized charge carriers from a boiler;

charging the charge carriers;

passing the flowing steam and charged charge carriers through an MHD generator to produce an electric current using Faraday's Principle;

condensing the steam to feedwater; and returning the feedwater and charge carriers to the boiler without removing the charge carriers, further comprising the step of generating additional electricity by directing the steam and charge carriers through a steam turbine-generator located upstream of the MHD generator, and wherein the combination of the flowing steam and charged charge carriers generates electricity directly as the primary generator without the use of a conventional turbine-generator.

54. The method of claim 53 , wherein the charge carriers are selectively sized for substantially abrasion-free and erosion-free passage through the closed cycle structure.

55. The method of claim 53 , wherein the charge carriers are particles having a mean diameter less than 5000 nanometers.

56. The method of claim 53 , wherein the charge carriers are particles having a mean diameter greater than 100 nanometers.

57. The method of claim 53 , further comprising the step of selecting the charge carriers from the group consisting of: water droplets, fine particles and mixtures thereof.

58. The method of claim 57 , wherein the charge carriers are water droplets.

59. The method of claim 53 , wherein the charge carriers are non-carbonaceous particles.

60. The method of claim 53 , wherein the charge carriers are carbonaceous particles.

61. The method of claim 53 , further comprising the step of applying a high voltage, low current electrical field, to charge the charge carriers.

62. The method of claim 61 , further comprising the step of applying the high voltage by using at least of one of a direct current and an alternating current.

63. The method of claim 61 , further comprising the step of transporting the charged charge carriers past a magnetic field applied in the MHD generator to produce the electric current.

64. The method of claim 53 , further comprising the step of producing an alternating current.

65. The method of claim 53 , including at least one flow channel for passage therethrough of the charge carriers, and further comprising the steps of:

applying a high voltage, low current field, along the channel to charge the charge carriers;

applying a magnetic field across the channel; and

generating the electric current as the charged charge carriers pass the magnetic field.

66. The method of claim 65 , including a plurality of flow channels connected in series.

67. The method of claim 65 , including a plurality of flow channels connected parallel to one another.

68. The method of claim 53 , wherein the boiler is a once-through boiler.

69. The method of claim 53 , wherein the boiler is a drum boiler.

Assignments (10)
RELEASE OF SECURITY INTEREST Recorded Jul 1, 2021
From: BANK OF AMERICA, N.A.
To: DIAMOND POWER INTERNATIONAL, LLC (F/K/A DIAMOND POWER INTERNATIONAL, INC.); MEGTEC TURBOSONIC TECHNOLOGIES, INC.; THE BABCOCK & WILCOX COMPANY (F/K/A BABCOCK & WILCOX POWER GENERATION GROUP, INC.); BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC (F/K/A MCDERMOTT TECHNOLOGY, INC.); SOFCO-EFS HOLDINGS LLC; BABCOCK & WILCOX MEGTEC, LLC
Reel/Frame 057337/0823 →
RELEASE OF SECURITY INTEREST Recorded May 17, 2018
From: LIGHTSHIP CAPITAL LLC
To: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX MEGTEC, LLC; MEGTEC TURBOSONIC TECHNOLOGIES, INC.; BABCOCK & WILCOX UNIVERSAL, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC
Reel/Frame 046182/0829 →
SECURITY INTEREST Recorded Aug 10, 2017
From: THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX MEGTEC, LLC; MEGTEC TURBOSONIC TECHNOLOGIES, INC.; BABCOCK & WILCOX UNIVERSAL, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC
To: LIGHTSHIP CAPITAL LLC
Reel/Frame 043515/0001 →
CHANGE OF NAME Recorded Sep 24, 2015
From: BABCOCK & WILCOX POWER GENERATION GROUP, INC.
To: THE BABCOCK & WILCOX COMPANY
Reel/Frame 036675/0434 →
SECURITY INTEREST Recorded Jul 28, 2015
From: BABCOCK & WILCOX POWER GENERATION GROUP, INC. (TO BE RENAMED THE BABCOCK AND WILCOX COMPANY)
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 036201/0598 →
SECURITY INTEREST Recorded Jul 22, 2014
From: BABCOCK & WILCOX POWER GENERATION GROUP, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 033380/0744 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Sep 30, 2010
From: BABCOCK & WILCOX POWER GENERATION GROUP, INC. (F.K.A. THE BABCOCK & WILCOX COMPANY)
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 025066/0080 →
RELEASE OF SECURITY INTEREST Recorded Aug 3, 2010
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: THE BABCOCK & WILCOX COMPANY; AMERICON EQUIPMENT SERVICES, INC.; AMERICON, INC.; APPLIED SYNERGISTICS, INC.; B & W SERVICE COMPANY; BABCOCK & WILCOX CHINA HOLDINGS, INC.; BABCOCK & WILCOX CONSTRUCTION CO., INC.; BABCOCK & WILCOX DENMARK HOLDINGS, INC.; BABCOCK & WILCOX EBENSBURG POWER, INC.; BABCOCK & WILCOX EQUITY INVESTMENTS, INC.; BABCOCK & WILCOX INTERNATIONAL SALES AND SERVICE CORPORATION; BABCOCK & WILCOX INTERNATIONAL, INC.; DIAMOND OPERATING CO., INC.; DIAMOND POWER AUSTRALIA HOLDINGS, INC.; DIAMOND POWER CHINA HOLDINGS, INC.; DIAMOND POWER EQUITY INVESTMENTS, INC.; DIAMOND POWER INTERNATIONAL, INC.; PALM BEACH RESOURCE RECOVERY CORPORATION; POWER SYSTEMS OPERATIONS, INC.; REVLOC RECLAMATION SERVICE, INC.; NATIONAL ECOLOGY COMPANY; NORTH COUNTY RECYCLING, INC.
Reel/Frame 024776/0693 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2008
From: WALKER, DAVID J.
To: BABCOCK & WILCOX POWER GENERATION GROUP, INC.
Reel/Frame 021146/0528 →
AFTER-ACQUIRED INTELLECTUAL PROPERTY SECURITY AGREEMENT (THIRD SUPPLEMENTAL FILING) Recorded Apr 24, 2008
From: BABCOCK & WILCOX POWER GENERATION GROUP, INC. (FORMERLY KNOWN AS THE BABCOCK & WILCOX COMPANY)
To: CREDIT SUISSE, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 020857/0001 →