System and method for conversion of molybdenite to one or more molybdenum oxides
View Patent ↗A system and method for producing molybdenum oxide(s) from molybdenum sulfide are disclosed. The system includes a pressure leach vessel, a solid-liquid separation stage coupled to the pressure leach vessel, a solvent-extraction stage coupled to the solid-liquid separation stage, and a base stripping stage coupled to the solvent-extraction stage. The method includes providing a molybdenum sulfide feed, subjecting the feed to a pressure leach process, subjecting pressure leach process discharge to a solid-liquid separation process to produce a discharge liquid stream and a discharge solids stream, and subjecting the discharge liquid stream to a solvent extraction and a base strip process.
1. A method of forming molybdenum oxide from material including molybdenum sulfide, the method comprising the steps of:
providing a material including molybdenum sulfide;
pressure leaching the material including molybdenum sulfide to form a pressure leach discharge comprising pressure leach discharge solids and pressure leach discharge liquid;
separating the pressure leach discharge solids and the pressure leach discharge liquid to form a separated liquid and separated solids comprising molybdenum oxide;
extracting at least one soluble metal value from the separated liquid to form a loaded stream;
stripping the loaded stream using a basic solution to form a stripped solution;
separating a molybdenum value from the stripped solution; and
recovering the molybdenum value separated from the stripped solution.
2. The method of forming molybdenum oxide from material including molybdenum sulfide of claim 1 , further comprising the step of deoiling the material including molybdenum sulfide.
3. The method of forming molybdenum oxide from material including molybdenum sulfide of claim 1 , further comprising the step of upgrading the material including molybdenum sulfide.
4. The method of forming molybdenum oxide from material including molybdenum sulfide of claim 1 , further comprising the step of recycling a stream of the stripped solution to the pressure leaching of the material including molybdenum sulfide.
5. The method of forming molybdenum oxide from material including molybdenum sulfide of claim 1 , wherein the step of extracting at least soluble metal value comprises extracting at least one metal value using an organic stage.
6. The method of forming molybdenum oxide from material including molybdenum sulfide of claim 1 , wherein the step of extracting the at least soluble metal value, further comprises a sub-step of extracting at least one additional material.
7. The method of forming molybdenum oxide from material including molybdenum sulfide of claim 6 , wherein the sub-step of extracting the at least one additional material comprises extracting at least one of molybdenum, rhenium, and rare earth metal.
8. The method of forming molybdenum oxide from material including molybdenum sulfide of claim 1 , wherein the step of extracting soluble metal comprises using a technique selected from the group consisting of solution extraction and ion exchange.
9. The method of forming molybdenum oxide from material including molybdenum sulfide of claim 1 , wherein the step of extracting the at least one soluble metal value comprises using solution extraction.
10. The method of forming molybdenum oxide from material including molybdenum sulfide of claim 1 , further comprising a step of recycling at least a portion of the separated liquid to the pressure leaching the material including molybdenum sulfide.
11. The method of forming molybdenum oxide from material including molybdenum sulfide of claim 1 , further comprising a step of processing the molybdenum oxide to form additional products.
12. The method of forming molybdenum oxide from material including molybdenum sulfide of claim 11 , wherein the step of processing the molybdenum oxide to form additional products comprises forming ammonium dimolybdate.
13. The method of forming molybdenum oxide from material including molybdenum sulfide of claim 1 , further comprising the step of removing alkali metal ions from the stripped solution.
14. The method of forming molybdenum oxide from material including molybdenum sulfide of claim 1 , further comprising the step of removing additional materials from a discharge stream of a solvent extraction process.